Viessmann Vitorond 100 Betriebsanleitung

VITOROND 100

Service instructions

for heating engineers

Vitorond100

TypeVR2B

40 to 100kW

Oil/gas fired boiler

5692659GB1/2006 Please keep safe

Safety instructions

¨Please follow these safety instructions closely to prevent accidents and

material losses.

Safety instructions explained

¨Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and

environmental pollution.

Note

Details identified by the word "Note"

contain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

HWork on gas equipment must only

be carried out by a registered gas

fitter.

HElectrical work must only be

carried out by a qualified

electrician.

HThe system must be

commissioned by the system

installer or a qualified person

authorised by the installer.

Regulations

Observe the following when working

on this system

Hall legal instructions regarding the

prevention of accidents,

Hall legal instructions regarding

environmental protection,

Hregulations issued by professional

bodies,

Hall current safety regulations as

defined by DIN, EN, DVGW, TRGI,

TRF, VDE and all locally applicable

standards.

If you smell gas

¨Danger

Escaping gas can lead to

explosions which may result in

serious injury.

HDo not smoke! Prevent

naked flames and sparks.

Never switch electrical lights

or equipment ON or OFF.

HClose the gas shut−off valve.

HOpen windows and doors.

HRemove all people from the

danger zone.

HNotify your gas and

electricity supplier from

outside the building.

HShut off the electricity supply

to the building from a safe

place (outside the building).

5692659GB

Safety instructions

Safety instructions (cont.)

If you smell flue gas

¨Danger

Flue gas can lead to

life−threatening poisoning.

HShut down the heating

system.

HVentilate the boiler room.

HClose the gas shut−off valve.

Working on the heating system

HWhen using gas as fuel, also close

the main gas shut−off valve and

safeguard against unauthorised

reopening.

HIsolate the system from the power

supply and check that it is no

longer ’live’, e.g. by removing a

separate fuse or by means of a

mains isolator.

HSafeguard the system against

unauthorised reconnection.

!Please note

Electronic modules can be

damaged by electro−static

discharges.

Touch earthed objects, such as

heating or water pipes, to

discharge static loads.

Repair work

!Please note

Repairing components which

fulfil a safety function can

compromise the safe operation

of your heating system.

Replace faulty components

only with original Viessmann

spare parts.

Ancillary components, spare and

wearing parts

!Please note

Spare and wearing parts which

have not been tested together

with the heating system can

compromise its function.

Installing non−authorised

components and

non−approved modifications/

conversions can compromise

safety and may invalidate our

warranty.

For replacements, use only

original spare parts from or

those approved by Viessmann.

5692659GB

Index

Page

General information

Safety instructions 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial start−up, inspection and maintenance

Steps 5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Further details regarding the individual steps 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts list13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix

Specification 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning/service report 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Certificate of conformity 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufacturer’s certificate 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keyword index 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5692659GB

Initial start−up, inspection and maintenance

StepsInitial start−up, inspection and maintenance

For further instructions on individual steps, see pages indicated.

Commissioning steps

Inspection steps

Maintenance steps Page

C I M 1. Starting the heating system 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I M 2. Shutting down the heating system

I M 3. Closing the Vitoair draught stabiliser

(if installed) 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M4. Opening the boiler door and removing/

cleaning the turbulators 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M5. Cleaning the heating surface,

flue outlet and flue pipe 9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I M 6. Checking all seals/gaskets and packing cords

on the flue gas side

I M 7. Checking the gaskets and the boiler door thermal

insulation parts

M8. Inserting the turbulators and closing the boiler door 10

I M 9. Checking the tightness of electrical connections

and cable grommets

I M 10. Checking the thermal insulation

C I M 11. Checking connections on the primary and secondary

side and the sensor well for leaks

C I M 12. Checking the function of the safety equipment

C I M 13. Checking the diaphragm expansion vessel

and system pressure 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I M 14. Checking the mixer for obstructions and leaks 11. . . . . . . . . . . .

C I M 15. Checking the Vitoair draught stabiliser (if installed) 11.

C M 16. Adjusting the burner 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C17. Operating and service documents 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5692659GB

Initial start−up, inspection and maintenance

Further details regarding the individual steps

Starting the heating system

Operating instructions, service instructions  control unit and burner

1. Check that the boiler room

ventilation aperture is open.

2. Check the inlet pressure of the

diaphragm expansion vessel.

If the inlet pressure of the

diaphragm expansion vessel is

lower than the static system

pressure, top up with enough

nitrogen to raise the inlet pressure

higher than the static system

pressure (0.1 to 0.2bar).

The static pressure corresponds to

the static head.

3. Open the check valves.

4. Top up your heating system with

water and vent it, until the

pressure is higher (0.1 to 0.2bar)

than the inlet pressure of the

diaphragm expansion vessel.

Permiss. operating pressure:3bar

5. Mark this pressure at pressure

gaugeA.

6. Return the check valves to their

operating position.

7. Open the oil or gas shut−off valves.

5692659GB

Initial start−up, inspection and maintenance

Further details regarding the individual steps (cont.)

Closing the Vitoair draught stabiliser (if installed)

1. Press rotary selectorAon the

Vitoair motor and turn it to

position5.

2. Lock the control disc with latchB.

5692659GB

Initial start−up, inspection and maintenance

Further details regarding the individual steps (cont.)

Opening the boiler door and removing/cleaning the turbulators

Note

In case of gas burners, remove the gas supply pipe.

ATurbulators (see page15)

5692659GB

Initial start−up, inspection and maintenance

Further details regarding the individual steps (cont.)

Cleaning the heating surface, flue outlet and flue pipe

ACleaning brush (accessories)

5692659GB

Initial start−up, inspection and maintenance

Further details regarding the individual steps (cont.)

Inserting the turbulators and closing the boiler door

Note

Refit the gas supply pipe to the gas burner.

¨Danger

Escaping gas can lead to explosions which may result in serious injury.

Check all gas connections for soundness.

ATurbulators (see page15)

5692659GB

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