Viessmann Vitorond 200 Type VR2 Betriebsanleitung

VITOROND 200

Service instructions

for heating engineers

VitorondĂ200

TypeĂVR2, 40 to 100ĂkW

Oil/gas-fired boilers

5692Ă5 1ĂGBăăă8/200 Please keep safe

General information

Safety instructions

Please follow these safety instructions closely to prevent accidents and

material losses.

Work on the equipment

Installation, initial start-up,

inspection, maintenance and repairs

must only be carried out by a

competent person (heating

engineer/installation contractor).

Before working on the equipment/

heating system, isolate the mains

electrical supply (e.g. by removing a

separate mains fuse or by means of

a mains electrical isolator) and

safeguard against unauthorised

reconnection.

When using gas as fuel, also close

the main gas shut-off valve and

safeguard against unauthorised

reopening.

Work on gas equipment

This must only be carried out by an

approved contractor.

Please observe all commissioning

work specified for gas installations to

TRGI or TRF and all local regulations.

Please observe all commissioning

work specified for gas systems.

Repair ork

It is not permitted to carry out

repairs on parts that fulfil a safety

function.

Use only original Viessmann spare

parts, or equivalent parts that have

been approved by Viessmann.

Initial start-up

The initial start-up must be carried

out by the system installer or a

designated commissioning engineer.

All actual values should be recorded

in a commissioning/service report.

Instructing the system user

The system installer must hand the

operating instructions to the system

user and instruct him/her in the

operation of the system.

¨ĂSafety instruction

Denotes information which must be

observed to prevent accidents and

material losses.

5692Ă5 1ĂGB

Contents

Index

Page

General information

Safety instructionsĂ 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial start-up, inspection and maintenance

Initial start-upĂ 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating and service documentsĂ 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection and maintenanceĂ 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts listĂ10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix

SpecificationĂ 1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning/service reportĂ 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Declaration of conformityĂ 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufacturer's certificateĂ 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5692Ă5 1ĂGB

Initial start-up, inspection and maintenance

Initial start-up

Operating instructions, service instructions ć control unit and burner

1. Check that the boiler room

ventilation aperture is open.

2. Check the inlet pressure of the

diaphragm expansion vessel.

If the inlet pressure of the

diaphragm expansion vessel is

lower than the static system

pressure, top up with enough

nitrogen to raise the inlet pressure

higher than the static system

pressure (0.1 to 0.2Ăbar).

3. Open the check valves.

4. Top up your heating system with

water and vent until the filling

pressure is higher (0.1 to 0.2Ăbar)

than the inlet pressure of the

diaphragm expansion vessel.

Permiss. operating pressureĂ Ă Ăbar

. . .

5. Mark this pressure on pressure

gaugeĂA.

6. Return the check valves to their

operating position.

7. Open the oil or gas shut-off valves.

Operating and service documents

1. Complete and detach the

customer registration card:

HHand the system user this part

for safe-keeping.

HRetain the heating engineer part.

2. File all parts lists, operating and

service instructions in the folder

and hand this over to the system

user.

5692Ă5 1ĂGB

Initial start-up, inspection and maintenance

Inspection and maintenance

1. System shutdo n

2. Closing Vitoair control disc (if installed)

1. Press rotary selectorĂA on the

Vitoair motor and turn to

positionĂ5.

2. Arrest the control disc with

lockĂB.

3. Opening boiler door, extracting and cleaning turbulators

Please note:

Remove the gas supply pipe on gas burners.

5692Ă5 1ĂGB

ATurbulators (see pageĂ12)

Initial start-up, inspection and maintenance

Inspection and maintenance (cont.)

4. Cleaning heating surface and flue outlet

5. Checking gaskets/seals and thermal insulation

1. Check the gaskets and the boiler

door packing for damage.

2. Check the thermal insulation of the

combustion chamber and the

boiler door for damage.

3. Replace all faulty parts.

5692Ă5 1ĂGB

Initial start-up, inspection and maintenance

Inspection and maintenance (cont.)

6. Inserting turbulators and closing the boiler door

Please note:

Refit the gas supply pipe on gas burners.

¨ĂSafety instruction

Carry out a leak test on all gas supply connections.

7. Checking all primary and secondary connections for leaks

8. Checking the function of all safety valves

5692Ă5 1ĂGB

ATurbulators (see pageĂ12)

Initial start-up, inspection and maintenance

Inspection and maintenance (cont.)

9. Checking diaphragm expansion vessel and system pressure

Observe the diaphragm expansion vessel manufacturer s instructions.

Carry out this test on a cold system.

1. Drain the system or close the cap

valve on the diaphragm expansion

vessel and reduce the pressure

until the pressure gauge

indicatesĂ"0".

2. If the inlet pressure of the

diaphragm expansion vessel is

lower than the static system

pressure, top up with enough

nitrogen to raise the inlet pressure

higher than the static system

pressure (0.1 to 0.2Ăbar).

The static pressure corresponds to

the static height.

3. Top up the heating system with

water, until the filling pressure of a

cool system is higher (0.1 to

0.2Ăbar) than the inlet pressure of

the diaphragm expansion vessel.

Permiss. operating pressure: Ăbar.

10. Checking the tight fit of thermal insulation and cable

grommets

5692Ă5 1ĂGB

Initial start-up, inspection and maintenance

Inspection and maintenance (cont.)

11. Checking mixer for easy operation and leaks

1. Remove the motorised lever from

the mixer handle, and check the

mixer for ease of movement.

2. Check the mixer for leaks.

Replace the OĆrings if the mixer

leaks.

3. Snap the motorised lever into

place.

12. Checking the draught stabiliser (if installed)

Release the latch on the control disc.

The control disc must swing freely

during burner operation.

13. Burner settings

Burners up to 63ĂkW Burner service instructions

Burners from 80ĂkW

Adjust the max. burner oil or gas

throughput so that the stated

maximum rated boiler output will

not be exceeded.

Note that, for multi-stage or

modulating burners, the flue gas

system must be suitable for the low

flue gas temperatures which may

arise during partial load operation.

Select the lowest partial load stage,

also taking the respective flue gas

system design into consideration.

Two stage

The following minimum output is

required for the base load stage to

protect the system against dew point

corrosion:

Rated

output

Minimum output to be set

(1stĂburner stage)

or base load

ă80

100

Modulating

For oil-fired operation, the minimum

boiler water temperature is 60ĂºC and

for gas-fired operation 65ĂºC.

Adjust the return temperature raising

facility to at least 5 ĂºC.

5692Ă5 1ĂGB

Parts list

When ordering spare parts

Quote the type and serial no. (see

type plate) and the item no. of the

required part (as per parts list).

Obtain common parts from your

local supplier.

Parts

001 Thermal insulation

002 Top plate

00 Side panel

004 Boiler insulating mat

005 Rear panel

006 Rear insulating mat

007 Top front plate

008 Bottom front panel

010 VitorondĂ200 inscription

01 Edge protector

014 Cover

015 Decorative adhesive tape

016 Fastenings

017 Decorative cap

018 Closure

021 Bottom panel

022 Sensor well

02 Boiler door thermal insulation

block

024 Boiler door

025 Hinge bracket

026 Gasket setĂ12Ă×Ă16Ă×Ă1845Ămm

027 Gasket setĂ12Ă×Ă16Ă×Ă 00Ămm

028 Packing cord ∅Ă Ămm

029 Flue outlet

0 0 Inspection aperture locking bolt

0 1 Return injector nozzle

0 2 Turbulator, 2ndĂflue*1

0 5 Gasket setĂ10Ă×Ă10Ă×Ă5 5Ămm

041 Brush handle

042 Cast turbulator, bottom, 2ndĂflue

04 Front section with installation

parts

044 Centre section with installation

parts

045 Rear section with installation

parts

047 Top turbulator, 2ndĂflue*1

048 Top turbulator, 2ndĂflue*2

049 Turbulator, rdĂflue*

Wear parts

0 7 Cleaning brush

Parts not shown

019 Touch-up spray, Vitosilver

020 Touch-up paint stick, Vitosilver

0 8 Installation instructions

0 9 Service instructions

046 Connection cone pack ( Ăpieces)

AType plate, optionally l.h. or r.h.

side

BBoiler control unit, see separate

parts list

*1Only for 40ĂkW.

*2Only for 50ĂkW.

*3Only for 50 and 63ĂkW.

5692Ă5 1ĂGB

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