Viessmann VITOROND 200 Gebrauchsanweisung

Product may not be exactly as illustrated.

Technical Data Manual

Model Nos. and pricing: see Price List

VITOROND 200

Triple-pass hot water heating boiler

490 to 1096 MBH / 144 to 321 kW

Vitorond 200

Oil-/Gas-fired boiler

sectional cast iron design

with Eutectoplex heat transfer surface, in triple-pass design

for operation with modulating water temperatures

Heating input: 490 to 1096 MBH

144 to 321 kW

5285 661 v1.4 01/2008

Product Information

2VITOROND 200, VD2

VITOROND 200

The modular sectional cast iron design of

the Vitorond 200, VD2 allows for

problem-free transport into

difficult-to-access boiler rooms and permits

easy assembly.

The triple-pass design ensures clean,

low-emission combustion, while the

Eutectoplex heat exchanger surface

guarantees economical energy consumption,

high operational reliability and a long service

life.

The benefits at a glance:

HEfficient and environmentally friendly

operation due to modulated boiler water

temperatures.

Combustion efficiency:

- oil 88%.

.......................................................

- gas 85%......................................................

HEutectoplex heat exchanger surface for high

operational reliability and a long service life.

The homogeneous structure of the

Eutectoplex special gray cast iron ensures

uniform heat transfer, minimizing stress

fractures and counteracting the formation of

condensate.

Shape and geometry of the cast iron

sections, excellent water flow characteristics

and uniform temperature distribution further

increase the level of operational reliability.

HLow-emission combustion through

triple-pass design.

HProblem-free transport into

difficult-to-access boiler rooms due to

sectional construction and low weight of

individual sections.

HSimple, quick assembly of the individual

cast iron sections is achieved with a

double-groove seal fit system for the flue

gas passageways. The gasket seal is

secured in place by the double groove,

and therefore not subject to mechanical

stresses.

HEasy cleaning access facilitated by a

hinged (left or right) swing-open

combustion chamber door, allowing easy

access to all three heat exchanger passes

from boiler front, reducing side clearance.

HEfficient and safe operation of the heating

system with Vitotronic or Dekamatik

digital boiler and heating system control.

Tailored to suit every requirement, these

controls cover all known control strategies

and applications.

HEconomical and hygienic domestic hot

water production with indirect-fired

Vitocell 100 steel or Vitocell 300 stainless

steel tanks.

Tanks may be combined into multiple-tank

batteries for applications requiring larger

quantities of hot water.

5285 661 v1.4

Product Information

Cut-Away Section

Product may not be exactly as illustrated.

VITOROND 200, VD2 3

Extremely effective Third Vitotronic 300 control - Burner door

4” / 100 mm thick pass intelligent and easy to install, insulation

insulation operate and service.

Second Combustion Eutectoplex heat exchanger Low-emission

pass chamber surface constructed from burner

homogeneous special

gray cast iron

5285 661 v1.4

Technical Data

4VITOROND 200, VD2

Technical data*1

Boiler model VD2- 125 160 195 230 270

Input (oil) MBH 490 628 765 902 1059

kW 144 184 224 264 310

Input (gas) MBH 508 650 792 934 1096

kW 149 190 232 274 321

Output (oil/gas) MBH 432 553 673 794 932

kW 127 162 197 233 273

Combustion efficiency (oil) %88 88 88 88 88

Combustion efficiency (gas) %85 85 85 85 85

Number of cast iron sections 5 6 7 8 9

Cast iron block dimensions

Length

Width

Height

inches

35¼

893

29¼

743

1015

40¼

1024

29¼

743

1015

45½

1155

29¼

743

1015

49½

1256

29¼

743

1015

55¾

1417

29¼

743

1015

Cast iron section dimensions

Front section (with combustion

chamber door)

Intermediate section

Rear section (with flue gas

collar)

inches

32 x 29¼ x 10¼

810 x 743 x 261

32 x 24¾ x 5

810 x 628 x 130

32 x 24¾ x 9¼

810 x 628 x 238

Dimensions (with insul. jacket)

Total length

Total width with NR2 control

(side-mounted)

Total width with Dekamatik

(side-mounted)

Total width with KR control

(side-mounted)

inches

41½

1056

990

42¾

1090

44¾

1140

46¾

1187

990

42¾

1090

44¾

1140

1318

990

42¾

1090

44¾

1140

1449

990

42¾

1090

44¾

1140

62¼

1580

990

42¾

1090

44¾

1140

Weight

Front section (with combustion

chamber door)

Intermediate section

Rear section (with flue gas

collar)

Cast iron heat exchanger block

Overall weight

complete with insulation

lbs

309

140

203

256

116

1347

611

1424

646

309

140

203

256

116

1556

706

1624

745

309

140

203

256

116

1750

794

1845

837

309

140

203

256

116

1940

880

2044

927

309

140

203

256

116

2052

931

2196

996

Boiler water content USG

ltr

20.6

24.0

27.5

104

30.9

117

34.3

130

Max. boiler temperature*2

(= fixed high limit)

°F

°C

248

120

248

120

248

120

248

120

248

120

5285 661 v1.4

Technical Data

VITOROND 200, VD2 5

Technical data

Boiler model VD2- 125 160 195 230 270

Max. allow. operating

pressure*3 psig 75 75 75 75 75

Boiler connections

Boiler supply and return

Safety supply*4

Safety return*4

Drain valve

inches

2½

1½

2½

1½

2½

1½

2½

1½

2½

1½

Heating surface area

Flue gas side ft.2

m240

3.7

49.5

4.6

5.6

6.5

79.5

7.4

Water side ft.2

m232

3.0

37.5

3.5

4.0

49.5

4.6

5.1

Flue gas*5

– Temperature (gross)*6

– Flue gas mass flow rate

With minimum heating input

and a 2-stage burner

(operation of stage 1)

– Temperature

– Flue gas mass flow rate at

minimum input rate

°F

°C

lbs/h

kg/h

°F

°C

lbs/h

kg/h

374

190

470

213

266

130

282

128

374

190

602

273

266

130

362

164

374

190

732

332

266

130

439

199

374

190

864

390

266

130

516

234

374

190

1014

457

266

130

604

274

Boiler standby loss based on

max. heating input and hot

water supply and return

temperatures of 167 / 140°F

75 / 60 °C

%0.300.27 0.24 0.20 0.18

Vent pipe collar outer ∅*7 in

200

Flue gas resistance “w.c. 0.20 0.35 0.51 0.67 0.75

- at upper end of rated input mbar 0.5 0.9 1.3 1.7 1.9

*1 Inch dimensions are rounded to the nearest ¼”.

*2 The maximum supply operating temperature (= max. adjustable high limit) lies approx. 27°F / 15°C below the fixed high limit setting.

*3 May be less in some Canadian provinces.

*4 Connections for boiler connection kit (standard equipment).

*5 Combustion results are based on 13.0% CO2with fuel oil #2 and 10% CO2with natural gas, as well as

a system supply temperature of 167 °F / 75 °C, and a system return temperature of 140 °F / 60 °C.

*6 Measured flue gas temperature with a combustion air temperature of 68 °F / 20 °C and a boiler water temperature of 176 °F / 80 °C.

*7 Vent pipe collar diameter does not automatically indicate vent/chimney size. See page 13 for details.

"The combustion burner head material must be suitable for temperatures of at least 932 °F / 500 °C.

"For information regarding other Viessmann System Technology componentry, please reference documentation of respective product.

5285 661 v1.4

Technical Data

6VITOROND 200, VD2

Legend

BD Boiler drain ¾”

BWR Boiler water return

BWS Boiler water supply

CO Clean-out opening

FGC Flue gas collar

SG Sight glass

a 10½” / 270 mm

b 5” / 125 mm

c 11½” / 290 mm

d 5½” / 140 mm

e 4” / 100 mm

Burner Installation

The burner must be fitted to the burner

plate; installations direct to the boiler

door are not feasible.

Viessmann supplies a pre-drilled end

burner plate in accordance with the

supplied burner dimensions.

Note

For mounting burners with blast tube

diameters of 150 mm / 6” to

240 mm / 9½”, the door insulation

(refractory material) can be cut to the

required size.

The blast tube must protrude from the

thermal insulation on the boiler door.

5285 661 v1.4

Length

Total length

Total width

Width

Height

Total height

BWR

BWS

FGC

8”

205 mm

600 mm

33½” / 850 mm

23½”

42¼” / 1075 mm

28¾” / 730 mm

20½”

520 mm

abc

Viessmann North America offers the

side-mounted control option only. Refer to

the side-mounted control dimension on

page 4.

Attention

520 mm / 20 1/2”

730 mm / 28 3/4”

320 mm / 12 5/8”

110 mm / 4 3/8”

150 mm / 6”

Technical Data

Legend

TCP Additional temperature control port ½”

AQW Aquastat well tapping ½”

BWR Boiler water return

BWS Boiler water supply

ACP Additional control port ½” (pressure gage)

SEN 1 Return temperature sensor port

SEN 2 Boiler pump temperature sensor ½”

RWE Return water elevation 1½”

SR Safety return - connection to precharged

membrane expansion tank

SS Safety supply - connection to pressure relief valve

Boiler return header

BWS

ACP TCP

AQW

SS/RWE

BWS

SS/RWE

29½” / 750 mm 12¾” / 325 mm

21” / 535 mm

Air vent

SR/RWE

BWR

SEN 1

SR/RWE

SEN 2

BWR

7½”

190 mm

20¼” / 515 mm

14¾” / 375 mm

29½” / 750 mm

53/16”/

132 mm

VITOROND 200, VD2 7

Boiler Connection Kit (Standard Equipment)

consisting of boiler supply and return header

Boiler supply header

Low Temperature Protection

Boiler model VD2- 125 160 195 230 270

30% Boiler Flow Package Ø” 1¼ 1½ 1½

100% Boiler Flow Package Ø” 22½ 2½ 3 3

Low temperature protection packages from

Viessmann are required for Rondomat

boilers. A 30% Boiler Flow Package is

typically utilized in single-boiler installations.

100% Boiler Flow Packages are utilized in

single- and multiple-boiler installations.

Selection of the correct package depends on

the characteristics of the heating system,

and the degree of control necessary to

protect the boiler. Contact Viessmann for

assistance.

30% Boiler Flow Package:

H1 Boiler pump, 2 ball valves,

1 flow check valve

100% Boiler Flow Package:

H1 3-Way return water mixing valve,

1 actuator, 1 circulating pump

5285 661 v1.4

Technical Data

Boiler supply header

Boiler return header

Boiler

supply

connection

Boiler

return

connection

Boiler supply header

Boiler return header

Boiler

supply

connection

Boiler

return

connection

8VITOROND 200, VD2

30% Boiler Flow Package

The 30% boiler flow package consists of:

H1 Boiler pump, 2 ball valves,

1 flow check valve

Low water cut-off

(standard equipment)

Boiler shunt pump for return water

temperature elevation or bypass pump

Flow check valve

Location of Honeywell aquastat

(to control boiler pump)

Location of sensor

(installed in stainless steel well)

All boiler piping field supplied.

100% Boiler Flow Package

The 100% boiler flow package consists of:

H1 3-Way return water mixing valve,

1 actuator, 1 circulating pump

Boiler pump

3-Way return water mixing valve

Low water cut-off

(standard equipment)

Location of sensor

(installed in stainless steel well)

All boiler piping field supplied.

It is essential that the designer review the

sizing of all pumps including the boiler pump

normally supplied with the 100% Boiler

Flow Package to verify that all pumps in the

system operate correctly. The responsibility

for the distribution system design, including

all circulation pumps, remains with the

system designer.

5285 661 v1.4

IMPORTANT

Technical Data

39½” / 19¾” /

500 mm

19¾” /

500 mm

8” / 200 mm

1000 mm

VITOROND 200, VD2 9

Recommended Minimum Service Clearances

The combustion chamber door is factory assembled to hinge on the left-hand

side. A right-hand hinge is feasible by rebuilding the door hinge hardware.

Boiler model VD2-125 VD2-160 VD2-195 VD2-230 VD2-270

c inches

47¼

1200

1350

1500

1650

1800

d inches

Dependent on burner model

Inch dimensions rounded to the nearest ¼”.

Front clearances (dimension “c” above) will allow for easy removal of flue gas

turbulator inserts, as well as for full insertion of bristle brush for heat exchanger

cleaning.

Minimum side clearance of 19¾” / 500 mm

must be maintained for side-mounted KR or

Dekamatik controls.

Recommended Clearances to Combustibles

Boiler model VD2- 125 160 195 230 270

Top 6” / 150 mm

Sides 6” / 150 mm

Flue (oil) 9” / 229 mm

Flue (gas) 6” / 150 mm

Front 6” / 150 mm

Floor non-combustible

Maintain 1” air clearance from uninsulated

hot water pipes to combustible material.

Boiler must not be installed on carpet.

5285 661 v1.4

IMPORTANT

Technical Data

10 VITOROND 200, VD2

Waterside Flow

The Vitorond 200 boiler is designed for closed loop, forced

circulation, hot water heating systems only.

The recommended water flow rate through the Vitorond 200

is based on a temperature difference of between 20°F and

40°F / 11°C and 22°C (see table below). When a balancing

valve is used for proper balancing and water flow through the

boiler, the valve should be installed 5 pipe diameters from any

fittings and 10 pipe diameters from circulation pumps to allow

for laminar flow.

The consulting engineer or contractor should review the

system design if more balancing valves are required to

properly balance the system.

Viessmann can supply TA (Victaulic) balancing valves upon

request. The balancing should be carried out by a certified

balancing firm prior to boiler start-up. Please contact

Viessmann for your closest certified balancing firm.

VD2-125 and VD2-160

VD2-195

VD2-230 and VD2-270

Recommended Flow Rates

Boiler model VD2- 125 160 195 230 270

20°F ∆t*1

40°F ∆t

11°C ∆t

22°C ∆t

GPM

ltrs/s

2.7

1.3

3.4

1.7

4.2

2.1

5.0

2.5

5.8

2.9

*1 ∆t= temperature difference

5285 661 v1.4

345 810 15 20 25 30

18 2213 110886644 132

100

150

800

1000

500

400

350

300

250

200

3.2

100

120

140

160

200

320

400

600240

700

280

mbar

”W.C.

m3/h

USG/min

Flow rate

Pressure drop

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