Wacker Neuson GS 12Ai Bedienungsanleitung

Operator´s manual

Portable Generator

GS 12Ai

12.2012

5100004227en / 001

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG

Preußenstraße 41

80809 München

www.wackerneuson.com

Tel.: +49-(0)89-354 02-0

Fax: +49-(0)89-354 02-390

Translation of the original operator's manual in German

1Foreword

3100_0000_0002.fm

1Foreword

This operator's manual contains information and procedures for the safe opera-

tion and maintenance of your Wacker Neuson machine. In the interest of your

ownsafetyandtopreventaccidents,youshouldcarefullyreadthroughthesafety

information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair

work. Such work should be carried out by Wacker Neuson service or authorized

specialists.

The safety of the operator was one of the most important aspects taken into con-

sideration when this machine was designed. Nevertheless, improper use or in-

correct maintenance can pose a risk. Please operate and maintain your Wacker

Neuson machine in accordance with the instructions in this operator's manual.

Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!

Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

No part of this publication may be reproduced in any form or by any means, elec-

tronic or mechanical, including photocopying, without the expressed written per-

mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and

form not authorized by Wacker Neuson represents an infringement of copyright

and will be prosecuted.

We expressly reserve the right to make technical modifications – even without

special notice – which aim at further improving our machines or their safety stan-

dards.

2 Introduction

100_0000_0003.fm 4

2Introduction

2.1 Means of representation for this operator's manual

Warning symbols

This operator's manual contains safety information of the categories:

DANGER, WARNING, CAUTION, NOTICE.

They should be followed to preventdangerto life andlimbof theoperator ordam-

age to equipment and exclude improper service.

Notes

Note: Complementary information will be displayed here.

DANGER

This warning notice indicates immediate hazards that result in serious injury or

even death.

XDanger can be avoided by the following the actions mentioned.

WARNING

This warning notice indicates possible hazards that can result in serious injury

or even death.

XDanger can be avoided by the following the actions mentioned.

CAUTION

This warning notice indicates possible hazards that can result in minor injury.

XDanger can be avoided by the following the actions mentioned.

NOTICE

This warning notice indicates possible hazards that can result in material dam-

age.

XDanger can be avoided by the following the actions mentioned.

2 Introduction

5100_0000_0003.fm

Instructions

XThis symbol indicates there is something for you to do.

1. Numbered instructions indicate that you have to carry out something in a de-

fined sequence.

This symbol is used for lists.

2.2 Wacker Neuson representative

Depending on your country, your Wacker Neuson representative is your Wacker

Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.

You can find the addresses in the Internet at www.wackerneuson.com.

The address of the manufacturer is located at the beginning of this operator's

manual.

2.3 Described machine types

This operator's manual is valid for different machine types from a product range.

Therefore some figures can differ from the actual appearance of your machine.

It is also possible that the descriptions include components which are not a part

of your machine.

Details for the described machine types can be found in the chapter Technical

data.

2 Introduction

100_0000_0003.fm6

2.4 Identification of the machine

Nameplate data

The nameplate lists information that uniquely identifies your machine. This infor-

mation is needed to order spare parts and when requesting additional technical

information.

XEnter the information of your machine into the following table:

Item Designation Your information

1 Group and type

2 Construction year

3 Machine no.

4 Version no.

5 Item no.

Translation of the original Declaration of Conformity

EC Declaration of Conformity

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München

Product

Conformity assessment procedure

According to 2000/14/EC, Appendix VIII.

Notified body

SNCH Société Nationale de Certification et ’Homologation, L-5230 Sandweiler

Directives and standards

We hereby declare that this product meets and complies with the relevant regulations and

requirements of the following directives and standards:

2006/42/EG, 2006/95/EG, 2000/14/EG, 2004/108/EG, 2011/65/EU

Authorized person for technical documents

Axel Häret,

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München

Product GS 12Ai

Product category Generator

Product function Electricity generation

Item number 0620317

Net installed power 9,47

Measured sound power

level 95 dB(A)

Guaranteed sound power

level 95 dB(A)

Dr. Michael Fischer

Director of Technology and Innovation

München, 10.12.2012

wc_bo0187331_001TOC.fm 9

Table of ContentsGS 12Ai

Foreword 3

EC DECLARATION OF CONFORMITY 7

1 Safety Information 11

1.1 Signal Words Used in this Manual ......................................................11

1.2 Machine Description and Intended Use ............................................. 12

1.3 Safety Guidelines for Operating the Machine ..................................... 13

1.4 Operator Safety while Using Internal Combustion Engines ............... 15

1.5 Service Safety .................................................................................... 16

2 Labels 18

3 Lifting and Transporting 20

3.1 Using the Lifting Beam .......................................................................20

3.2 Transporting the Machine ................................................................... 21

4 Operation 22

4.1 Preparing the Machine for First Use ................................................... 22

4.2 Power Requirements .......................................................................... 22

4.3 Installation .......................................................................................... 23

4.4 Generator Derating ............................................................................. 24

4.5 Use of Extension Cords ...................................................................... 25

4.6 Isolation Monitor ................................................................................. 28

4.7 Control Panel ...................................................................................... 29

4.8 Before Starting ...................................................................................30

4.9 Starting ...............................................................................................30

4.10 Stopping ............................................................................................. 31

4.11 Emergency Shutdown Procedure ...................................................... 31

10 wc_bo0187331_001TOC.fm

Table of Contents GS 12Ai

5 Maintenance 32

5.1 Periodic Maintenance Schedule ..........................................................32

5.2 Engine Oil ............................................................................................33

5.3 Servicing the Air Cleaner .....................................................................34

5.4 Spark Plug ...........................................................................................35

5.5 Maintaining the Fuel Filter ...................................................................36

5.6 Engine Speed ......................................................................................36

5.7 Replacing the Fuse .............................................................................36

5.8 Troubleshooting ...................................................................................37

5.9 Wire Colors ..........................................................................................37

5.10 Engine Wiring ......................................................................................38

5.11 Generator and Receptacle Wiring .......................................................39

5.12 Long-Term Storage .............................................................................40

6 Technical Data 41

6.1 Generator ............................................................................................41

6.2 Engine .................................................................................................42

6.3 Sound Measurements .........................................................................43

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