Wacker Neuson PDI 2A Bedienungsanleitung
Operator’s Manual
Diaphragm Pump
PDI2A, PDI3A,
PDT2A, PDT3A
Type PDI2A, PDI3A, PDT2A, PDT3A
Document 5000184784
Date 0719
Revision 10
Language EN
5000184784
Copyright notice
© Copyright 2019 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx004643en.fm 3
CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
CALIFORNIA Proposition 65 Warning Proposition 65 Warning
4 wc_tx004643en.fm
This page is intentionally left blank.
wc_tx001329gb_FM10.fm 5
PDI2A/3A / PDT2A/3A Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during
installation, operation, and maintenance of the machines.
Machine
documentation
■ From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
■ Keep a copy of the Operator’s Manual with the machine at all times.
■ For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
■ When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
■ This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
■ Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
■ The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Machine Item Number Machine Item Number
PDT2A 5000620769 PDT3A 5000620773
PDI2A(I) 5000620772 PDI3A 5000620775
PDI3A(I) 5000620776
wc_tx001329gb_FM10.fm
6
Foreword PDI2A/3A / PDT2A/3A
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
■Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
■Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
■Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
■ Serious injury hazards to the operator and persons in the work area
■ Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
2017-CE-PD_en_FM10.fm
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
Net installed power
Measured sound power level
Guaranteed sound power level
PDI2A(i) PDI3A(i)
Water Pump Units
To pump fluid
5000620772 5000620776
2.6 kW
95 dB(A) 96 dB(A)
97 dB(A) 98 dB(A)
Conformity Assessment Procedure
According to 2000/14/EC ANNEX V
Notified Body
Lloyds Register Verification Limited (Notified Body No 0038)
71 Fenchurch Street, London EC3M 4BS, United Kingdom
Directives and Standards
We hereby declare that this product meets and complies with the relevant
regulations and requirements of the following directives and standards:
2006/42/EC, 2000/14/EC, EN 809:1998
Authorized Person for Technical Documents
Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6,
85084 Reichertshofen, Germany
EC Declaration of Conformity
Menomonee Falls, WI, USA, 21.02.17
Original Declaration of Conformity
Jeff Volden
Director, Product Engineering
For Wacker Neuson
Travis Pound
Manager, Product Engineering
For Wacker Neuson
Keith Herr
Vice President and Managing Director
For Wacker Neuson
Table of Contents
PDI2A/3A / PDT2A/3A
wc_bo5000184784_10TOC.fm 9
CALIFORNIA Proposition 65 Warning 3
Foreword 5
EC Declaration of Conformity 7
1 Safety Information 11
1.1 Signal Words Used in this Manual ..............................................................11
1.2 Machine Description and Intended Use ......................................................12
1.3 Operating Safety .........................................................................................13
1.4 Service Safety .............................................................................................14
1.5 Operator Safety while Using Internal Combustion Engines ........................16
2 Labels 17
2.1 Label Locations ...........................................................................................17
2.2 Label Meanings ...........................................................................................18
3 Lifting and Transporting 22
4 Operation 23
4.1 Preparing the Machine for First Use ............................................................ 23
4.2 Hoses and Clamps ......................................................................................23
4.3 Recommended Fuel ....................................................................................24
4.4 Refueling the Machine .................................................................................25
4.5 Before Installing the Pump ..........................................................................26
4.6 Installing the Pump ......................................................................................27
4.7 Starting ........................................................................................................28
4.8 Stopping ......................................................................................................29
4.9 Running the Pump .......................................................................................29
4.10 Clearing Jams .............................................................................................30
4.11 Emergency Shutdown Procedure ................................................................31
5 Maintenance 32
5.1 Maintaining the Emission Control System ...................................................32
5.2 Periodic Maintenance Schedule ..................................................................32
5.3 Servicing the Air Cleaner ............................................................................. 33
5.4 Greasing the Connecting Rod Bearing ........................................................ 34
Table of Contents PDI2A/3A / PDT2A/3A
wc_bo5000184784_10TOC.fm
10
5.5 Changing the Engine Oil ............................................................................. 35
5.6 Cleaning the Sediment Cup ........................................................................ 36
5.7 Spark Plug ................................................................................................... 37
5.8 Changing the Gearbox Oil ........................................................................... 38
5.9 Cleaning the Pump ...................................................................................... 39
5.10 Storage ........................................................................................................ 40
5.11 Machine Disposal and Decommissioning .................................................... 41
6 Troubleshooting 42
7 Technical Data 43
7.1 Engine ......................................................................................................... 43
7.2 Pump ........................................................................................................... 44
7.3 Sound Measurements ............................................................................... 44
7.4 Dimensions ................................................................................................ 45
8 Emission Control Systems Information
and Warranty 46
8.1 Emission Control Systems Warranty Statement ......................................... 46
9 AEM Safety Manual 48
Dieses Handbuch passt für folgende Modelle
3
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