WAGNER Puma Bedienungsanleitung

B_03959

Icebreaker Piston Pumps

Flow Rate 300 cm3 - 600 cm3

Version 02/2013

Translation of the Original

Operating Manual

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations in the Text 7

2 CORRECT USE 8

2.1 Device Types 8

2.2 Type of Use 8

2.3 Use in an Explosion Hazard Area 8

2.4 Safety Parameters 8

2.5 Processible Materials 9

2.6 Reasonably Foreseeable Misuse 9

2.7 Residual Risks 10

3 IDENTIFICATION 11

3.1 Explosion Protection Identication 11

3.2 Identication X 11

4 GENERAL SAFETY INSTRUCTIONS 12

4.1 Safety Instructions for the Operator 12

4.1.1 Electrical Equipment 12

4.1.2 Personnel Qualications 12

4.1.3 Safe Work Environment 12

4.2 Safety Instructions for Sta 13

4.2.1 Safe Handling of WAGNER Spray Devices 13

4.2.2 Grounding the Device 14

4.2.3 Material Hoses 14

4.2.4 Cleaning 15

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 15

4.2.6 Touching Hot Surfaces 15

4.3 Use in Areas Subject to Explosion Hazards 16

4.3.1 Safety Regulations 16

4.3.2 Operation without Fluid 17

5 DESCRIPTION 18

5.1 Areas of Application 18

5.1.1 Correct Use 18

5.1.2 Processible Materials 18

5.1.3 Recommended Application Areas 19

5.2 Scope of Delivery 19

5.3 Data 20

5.3.1 Materials of Paint-wetted Parts 20

5.3.2 Recommended Packings 20

5.3.3 Technical Data 21

5.3.4 Measurements and Connections 22

5.3.5 Performance Diagrams 24

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

5.4 Function 27

5.4.1 Pump 27

5.4.2 Pressure Regulator Unit 28

5.4.3 High-pressure Filter (Option) 29

5.4.4 Stroke Count (Option) 30

6 ASSEMBLY AND COMMISSIONING 31

6.1 Transportation 31

6.2 Storage 31

6.3 Assembling the Pump 32

6.4 Grounding 33

6.5 Commissioning 35

6.5.1 Safety Instructions 35

6.5.2 Filling with Separating Agent 36

6.5.3 Basic Flushing 37

7 OPERATION 38

7.1 Filling with Working Material 38

7.2 Work 39

7.2.1 Spraying 39

7.2.2 Pressure Relief / Work Interruption 39

7.2.3 Decommissioning and Cleaning 40

7.3 Long-term Storage 40

8 TROUBLE SHOOTING AND RECTIFICATION 41

9 MAINTENANCE 42

9.1 High-pressure Hoses 43

9.2 Decommisioning 43

10 ACCESSORIES 44

10.1 Material Outlet Accessories 44

10.2 Material Inlet Accessories 46

10.3 Trolley, Rack and Wall Mount Accessories 48

11 SPARE PARTS 51

11.1 How Can Spare Parts Be Ordered? 51

11.2 Overview of Components 52

11.3 Air Motors 54

11.3.1 Puma and Leopard Air Motors 54

11.3.2 Puma Air Motor Regulator 57

11.3.3 Leopard Air Motor Regulator 58

11.3.4 Jaguar Air Motor 59

11.3.5 Jaguar Air Motor Regulator 63

11.4 Fluid Sections 64

11.4.1 Fluid Section 300 cm³ 64

11.4.2 Fluid Section 600 cm³ 67

11.5 High-pressure Filter (up to 530 bar; 7687 psi) 70

11.6 High-pressure Filter (up to 270 bar; 3916 psi) 72

11.7 Trolley 74

11.8 "Heavy Duty" Trolley 75

Contents

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

12 GUARANTEE AND CONFORMITY DECLARATIONS 76

12.1 Important Notes Regarding Product Liability 76

12.2 Warranty Claim 76

12.3 CE Declaration of Conformity 77

12.4 Reference to German Regulations and Guidelines 77

Contents

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and

device and state measures for avoiding the hazard.These warning instructions fall into the

following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.

Non-observance may result in minor injury.

Notice - a possibly hazardous situation.

Non-observance may result in material damage.

Note - provides information about particular characteristics and how to proceed.

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

DANGER

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

WARNING

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

CAUTION

This information warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word

indicates the hazard level.

The measures for preventing the hazard and its consequences.

NOTICE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to operating and service

sta.

Operating and service personnel should be instructed according to the safety instructions.

The device may only be operated in compliance with this operating manual.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

1.3 LANGUAGES

The operating manual is available in the following languages:

Language Order No. Language Order No.

German 2333547 English 2333548

French 2333549 Italian 2333550

Spanish 2333551

The corresponding service instructions are available under the

following order number:

Language Order No. Language Order No.

German 2336589 English 2336590

1.4 ABBREVIATIONS IN THE TEXT

Number of pieces

Position

Marking in the spare parts lists

Order No. Order number

Double stroke

Stainless steel

Two components

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

2 CORRECT USE

2.1 DEVICE TYPES

Pneumatic pump with spraypack:

2.2 TYPE OF USE

2.3 USE IN AN EXPLOSION HAZARD AREA

The device is suitable for processing liquid materials like paints and varnishes in accordance

with their classication into explosion classes IIA or IIB.

The pneumatic pump can be employed in explosion hazard zones (Zone 1).

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the device only to work with the materials recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The pneumatic pump may only be operated under the following conditions:

The operating sta must be trained on the basis of this operating manual.

The safety regulations listed in this operating manual must be observed.

The operating, maintenance and repair information in this operating manual must

be observed.

The statutory requirements and accident prevention regulation standards in the

country of use must be observed.

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

2.5 PROCESSIBLE MATERIALS

Fluid materials like paints and varnishes.

Abrasive materials and pigments!

Greater wear of parts carrying the material.

Use the application-oriented model (ow rate/cycle, material, valves, etc.) as

indicated in Chapter 5.3.3.

Check if the uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.3.1.

NOTICE

2.6 REASONABLY FORESEEABLE MISUSE

The following is prohibited:

coating work pieces which are not grounded,

unauthorized conversions and modications to the pneumatic pump,

processing dry or similar coating materials, and

using defective components, spare parts or accessories other than those described in

Chapter 10 of this operating manual.

The forms of misuse listed below may result in health issues and/or equipment damage:

use of powder as coating material and

incorrectly set values for processing.

Wagner pneumatic pumps are not designed for pumping food.

OPERATING MANUAL

VERSION 02/2013 ORDER NUMBER DOC 2333548

2.7 RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.

If necessary, warning and prohibition signs at the relevant points of risk indicate residual

risks.

Residual risk Source Consequences Specic measures Lifecycle phase

Skin contact with

paints and cleaning

agents

Handling of paints

and cleaning agents

Skin irritations, Wear protective

clothing

Operation,

allergies Observe safety data

sheets

maintenance,

disassembly

Paint in air outside

the dened working

area

Painting outside the

dened working

area

Inhalation of

substances which

are hazardous to

health

Observe working

and operating

instructions

Operation,

maintenance

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