WAGO 750-654 Bedienungsanleitung

Fieldbus Independent

I/O Modules

Data Exchange Module

750-654

Manual

Version 1.0.1

ii • General

WAGO-I/O-SYSTEM 750

I/O Modules

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the correctness and com-

pleteness of this documentation. However, as errors can never be fully ex-

cluded, we would appreciate any information or ideas at any time.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally trademark or patent protected.

Content •iii

WAGO-I/O-SYSTEM 750

I/O Modules

CONTENT

1Important Comments ................................................................................. 4

1.1 Legal Principles........................................................................................4

1.1.1 Copyright ............................................................................................. 4

1.1.2 Personnel Qualification ....................................................................... 4

1.1.3 Intended Use ........................................................................................ 4

1.2 Symbols .................................................................................................... 5

1.3 Number Notation...................................................................................... 5

1.4 Safety Notes ............................................................................................. 6

1.5 Scope ........................................................................................................ 6

2I/O Modules ................................................................................................. 7

2.1 Special Modules ....................................................................................... 7

2.1.1 750-654 [Data Exchange Module] ...................................................... 7

2.1.1.1 View................................................................................................ 7

2.1.1.2 Variations........................................................................................ 7

2.1.1.3 Description...................................................................................... 7

2.1.1.4 Display Elements ............................................................................ 8

2.1.1.5 Schematic Diagram......................................................................... 9

2.1.1.6 Technical Data .............................................................................. 10

2.1.1.7 Functional description................................................................... 11

2.1.1.8 Process Image ...............................................................................12

2.1.1.9 Data Transfer ................................................................................ 13

4 •Important Comments

Legal Principles

WAGO-I/O-SYSTEM 750

I/O Modules

1 Important Comments

To ensure fast installation and start-up of the units described in this manual,

we strongly recommend that the following information and explanations are

carefully read and abided by.

1.1 Legal Principles

1.1.1 Copyright

This manual is copyrighted, together with all figures and illustrations

contained therein. Any use of this manual which infringes the copyright

provisions stipulated herein, is not permitted. Reproduction, translation and

electronic and photo-technical archiving and amendments require the written

consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will

entail the right of claims for damages.

WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform

modifications allowed by technical progress. In case of grant of a patent or

legal protection of utility patents all rights are reserved by WAGO

Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always

named without referring to patent rights. The existence of such rights can

therefore not be ruled out.

1.1.2 Personnel Qualification

The use of the product detailed in this manual is exclusively geared to

specialists having qualifications in PLC programming, electrical specialists or

persons instructed by electrical specialists who are also familiar with the valid

standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability

resulting from improper action and damage to WAGO products and third party

products due to non-observance of the information contained in this manual.

1.1.3 Intended Use

For each individual application, the components supplied are to work with a

dedicated hardware and software configuration. Modifications are only

permitted within the framework of the possibilities documented in the

manuals. All other changes to the hardware and/or software and the non-

conforming use of the components entail the exclusion of liability on part of

WAGO Kontakttechnik GmbH & Co. KG.

Please direct any requirements pertaining to a modified and/or new hardware

or software configuration directly to WAGO Kontakttechnik GmbH & Co.

KG.

Important Comments •5

Symbols

WAGO-I/O-SYSTEM 750

I/O Modules

1.2 Symbols

Danger

Always abide by this information to protect persons from injury.

Warning

Always abide by this information to prevent damage to the device.

Attention

Marginal conditions must always be observed to ensure smooth operation.

ESD (Electrostatic Discharge)

Warning of damage to the components by electrostatic discharge. Observe

the precautionary measure for handling components at risk.

Note

Routines or advice for efficient use of the device and software optimization.

More information

References on additional literature, manuals, data sheets and INTERNET

pages

1.3 Number Notation

Number Code Example Note

Decimal 100 normal notation

Hexadecimal 0x64 C notation

Binary '100'

'0110.0100'

Within ',

Nibble separated with dots

6 •Important Comments

Safety Notes

WAGO-I/O-SYSTEM 750

I/O Modules

1.4 Safety Notes

Warning

Switch off the system prior to working on bus modules!

In the event of deformed contacts, the module in question is to be replaced, as

its functionality can no longer be ensured on a long-term basis.

The components are not resistant against materials having seeping and

insulating properties. Belonging to this group of materials is: e.g. aerosols,

silicones, triglycerides (found in some hand creams).

If it cannot be ruled out that these materials appear in the component

environment, then additional measures are to be taken:

- installation of the components into an appropriate enclosure

- handling of the components only with clean tools and materials.

Attention

Cleaning of soiled contacts may only be done with ethyl alcohol and leather

cloths. Thereby, the ESD information is to be regarded.

Do not use any contact spray. The spray may impair the functioning of the

contact area.

The WAGO-I/O-SYSTEM 750 and its components are an open system. It

must only be assembled in housings, cabinets or in electrical operation

rooms. Access must only be given via a key or tool to authorized qualified

personnel.

The relevant valid and applicable standards and guidelines concerning the

installation of switch boxes are to be observed.

ESD (Electrostatic Discharge)

The modules are equipped with electronic components that may be destroyed

by electrostatic discharge. When handling the modules, ensure that the

environment (persons, workplace and packing) is well grounded. Avoid

touching conductive components, e.g. gold contacts.

1.5 Scope

This manual describes the Special Module 750-654 Data Exchange Module of

the modular WAGO-I/O-SYSTEM 750.

Handling, assembly and start-up are described in the manual of the Fieldbus

Coupler. Therefore this documentation is valid only in the connection with the

appropriate manual.

750-654 [Data Exchange Module] •7

View

WAGO-I/O-SYSTEM 750

I/O Modules

2 I/O Modules

2.1 Special Modules

2.1.1 750-654 [Data Exchange Module]

2.1.1.1 View

TxD

RxD

13 14

750-654

TxD

RxD

TxD

Data contacts

RxD

Common

(ground)

Shield

(screen)

TxD

Function

TxD

Shield

(screen)

RxD

Common

(ground)

___

Fig. 2.1.1-1: Data Exchange Module 750-654 g065400e

2.1.1.2 Variations

Item-No. Designation Description

750-654 Data Exchange Module Baud rate: 62500 baud;

Parity: none; data bits: 8, stop bits: 1

750-654/000-001 Data Exchange Module

125 kBaud

Baud rate: 125000 baud;

Parity: none; data bits: 8, stop bits: 1

2.1.1.3 Description

The data exchange module allows the exchange of data between different

fieldbus systems via multiplexing of a serial connection.

Two modules are a communication pair that is connected by means of two

twisted wire pairs. Each module is part of a fieldbus node.

The wiring to the communication partner is made by the connections TxD,

/TxD, RxD, /RxD and ground.

The screen connection is connected directly to the mounting rail.

The data exchange is done in full duplex operation, independent of the

fieldbus system used. The data of the output process image of the fieldbus

coupler/-controller is transmitted to the communication partner. This module

then transmits the data to the input process image of its fieldbus coupler/-

controller and vice versa.

8 •750-654 [Data Exchange Module]

Display Elements

WAGO-I/O-SYSTEM 750

I/O Modules

Depending on the fieldbus coupler/-controller used, the data exchange module

allows for the exchange of 4 (5) bytes, one status byte and one control byte

between the fieldbus systems via multiplexing of a serial connection. The

delay which is caused by the multiplexor is ca. 5 ms with the module 750-654

and 2.5 ms with the module 750-654/000-001.

Three green LEDs signal readiness for operation and troublefree internal bus

communication as well as the condition of the signal transmission.

The interface guarantees high fail-safe characteristic by differential

transmission and electrically isolated signals.

Any configuration of the specialty modules is possible when designing the

fieldbus node. Grouping of module types is not necessary.

Attention

This module has no power contacts. For field supply to downstream I/O

modules, a supply module will be needed.

The data exchange module 750-654 and its variations can be used with all

couplers/controllers of the WAGO-I/O-SYSTEM 750 (except for the economy

types 750-320, -323, -324 and -327).

This description is valid for hardware and software version XXXX3A05.....

The version is specified in the manufacturing number, which is part of the

lateral marking of the module.

2.1.1.4 Display Elements

LED Channel State Function

off No operational readiness or the

internal data bus communication is

interrupted

green

Function

on Operational readiness and trouble-

free internal data bus

communication

off signal transfer TxDB

green

TxD

on no signal transfer TxD

off signal transfer RxDD

green

RxD

on no signal transfer RxD

Fig. 2.1.1-2: Display

Elements g065002x

1) The pulses are so short that the off status cannot or only hardly be

recognized with the eyes.

750-654 [Data Exchange Module] •9

Schematic Diagram

WAGO-I/O-SYSTEM 750

I/O Modules

2.1.1.5 Schematic Diagram

Shield

(screen)

TxD TxD

RxD RxD

TxD

RxD

Function

Logic

RS 485

Shield

(screen)

0V 0V

___

750-654

Fig. 2.1.1-3: Data Exchange Module 750-654 g065401e

10 •750-654 [Data Exchange Module]

Technical Data

WAGO-I/O-SYSTEM 750

I/O Modules

2.1.1.6 Technical Data

Module Specific Data

Transmission channel 1 TxD / 1 RxD, full duplex

Baud rate 62500 baud (8 N 1) (750-654)

125000 baud (8 N 1) (750-654/000-001)

Bit transfer over 2 x twisted pair with differential signals

Line impedance 120 Ω

Transmission length max. 100 m twisted pair

Current consumption (internal) 65 mA

Voltage supply via system voltage DC /DC

Isolation 500 V (System/Supply)

Bit width 1 x 40 bits data

1 x 8 bits control/status

Dimensions (mm) W x H x L 12 x 64* x 100

* from upper edge of 35 DIN rail

Weight ca. 55 g

Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)

EMC-Immunity to interference (CE) acc. to EN 50082-2 (96)

EMC-Emission of interference (CE) acc. to EN 50081-1 (93)

Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)

CULUS (UL508)

ABS (American Bureau of Shipping)

BV (Bureau Veritas) (applied for)

GL (Germanischer Lloyd) (applied for) Cat. A, B, C, D

KR (Korean Register of Shipping)

LR (Lloyd's Register) (applied for) Env. 1, 2, 3, 4

NKK (Nippon Kaiji Kyokai)

Conformity Marking

More Information

Detailed references to the approvals are listed in the document "Overview

Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM

ELECTRONICC Tools and Docs (Item-No.: 0888-0412)

or in the internet under:

www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !

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