WAGO I/O-SYSTEM 750 Bedienungsanleitung

Fieldbus Independent

I/O Modules

2 DO AC 230 V SSR, 3.0 A/ 30 s

750-522

Manual

Version 1.0.3

ii • General

WAGO-I/O-SYSTEM 750

I/O Modules

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the correctness and com-

pleteness of this documentation. However, as errors can never be fully ex-

cluded, we would appreciate any information or ideas at any time.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the tra-

demarks of companies used and/or mentioned in the present manual are gener-

ally trademark or patent protected.

Content • iii

WAGO-I/O-SYSTEM 750

I/O Modules

CONTENT

1Important Comments ................................................................................. 4

1.1 Legal Principles........................................................................................4

1.1.1 Copyright............................................................................................. 4

1.1.2 Personnel Qualification .......................................................................4

1.1.3 Intended Use ........................................................................................4

1.2 Symbols....................................................................................................5

1.3 Number Notation......................................................................................5

1.4 Safety Notes .............................................................................................6

1.5 Scope ........................................................................................................6

2I/O Modules ................................................................................................. 7

2.1 Digital Output Modules............................................................................7

2.1.1 750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s] ......................................7

2.1.1.1 View................................................................................................7

2.1.1.2 Description......................................................................................7

2.1.1.3 Display Elements ............................................................................9

2.1.1.4 Schematic Diagram.........................................................................9

2.1.1.5 Technical Data ..............................................................................10

2.1.1.6 Process image................................................................................11

2.1.2 Contact Protective Circuit for Relay Modules ..................................12

4 • Important Comments

Legal Principles

WAGO-I/O-SYSTEM 750

I/O Modules

1 Important Comments

To ensure fast installation and start-up of the units described in this manual,

we strongly recommend that the following information and explanations are

carefully read and abided by.

1.1 Legal Principles

1.1.1 Copyright

This manual is copyrighted, together with all figures and illustrations con-

tained therein. Any use of this manual which infringes the copyright provi-

sions stipulated herein, is not permitted. Reproduction, translation and elec-

tronic and photo-technical archiving and amendments require the written con-

sent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will entail

the right of claims for damages.

WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform modi-

fications allowed by technical progress. In case of grant of a patent or legal

protection of utility patents all rights are reserved by WAGO Kontakttechnik

GmbH & Co. KG. Products of other manufacturers are always named without

referring to patent rights. The existence of such rights can therefore not be

ruled out.

1.1.2 Personnel Qualification

The use of the product detailed in this manual is exclusively geared to special-

ists having qualifications in PLC programming, electrical specialists or per-

sons instructed by electrical specialists who are also familiar with the valid

standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability re-

sulting from improper action and damage to WAGO products and third party

products due to non-observance of the information contained in this manual.

1.1.3 Intended Use

For each individual application, the components supplied are to work with a

dedicated hardware and software configuration. Modifications are only per-

mitted within the framework of the possibilities documented in the manuals.

All other changes to the hardware and/or software and the non-conforming use

of the components entail the exclusion of liability on part of WAGO Kon-

takttechnik GmbH & Co. KG.

Please direct any requirements pertaining to a modified and/or new hardware

or software configuration directly to WAGO Kontakttechnik GmbH & Co.

KG.

Important Comments • 5

Symbols

WAGO-I/O-SYSTEM 750

I/O Modules

1.2 Symbols

Danger

Always abide by this information to protect persons from injury.

Warning

Always abide by this information to prevent damage to the device.

Attention

Marginal conditions must always be observed to ensure smooth operation.

ESD (Electrostatic Discharge)

Warning of damage to the components by electrostatic discharge. Observe

the precautionary measure for handling components at risk.

Note

Routines or advice for efficient use of the device and software optimization.

More information

References on additional literature, manuals, data sheets and INTERNET

pages

1.3 Number Notation

Number Code Example Note

Decimal 100 normal notation

Hexadecimal 0x64 C notation

Binary '100'

'0110.0100'

Within ',

Nibble separated with dots

6 • Important Comments

Safety Notes

WAGO-I/O-SYSTEM 750

I/O Modules

1.4 Safety Notes

Warning

Switch off the system prior to working on bus modules!

In the event of deformed contacts, the module in question is to be replaced, as

its functionality can no longer be ensured on a long-term basis.

The components are not resistant against materials having seeping and insu-

lating properties. Belonging to this group of materials is: e.g. aerosols, sili-

cones, triglycerides (found in some hand creams).

If it cannot be ruled out that these materials appear in the component envi-

ronment, then additional measures are to be taken:

- installation of the components into an appropriate enclosure

- handling of the components only with clean tools and materials.

Attention

Cleaning of soiled contacts may only be done with ethyl alcohol and leather

cloths. Thereby, the ESD information is to be regarded.

Do not use any contact spray. The spray may impair the functioning of the

contact area.

The WAGO-I/O-SYSTEM 750 and its components are an open system. It

must only be assembled in housings, cabinets or in electrical operation

rooms. Access must only be given via a key or tool to authorized qualified

personnel.

The relevant valid and applicable standards and guidelines concerning the

installation of switch boxes are to be observed.

ESD (Electrostatic Discharge)

The modules are equipped with electronic components that may be destroyed

by electrostatic discharge. When handling the modules, ensure that the envi-

ronment (persons, workplace and packing) is well grounded. Avoid touching

conductive components, e.g. gold contacts.

1.5 Scope

This manual describes the Digital Input Module 750-522

2 DO AC 230 V SSR, 3.0 A/ 30 s of the modular WAGO-I/O-SYSTEM 750.

Handling, assembly and start-up are described in the manual of the Fieldbus

Coupler. Therefore this documentation is valid only in the connection with the

appropriate manual.

750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s] • 7

View

WAGO-I/O-SYSTEM 750

I/O Modules

2 I/O Modules

2.1 Digital Output Modules

2.1.1 750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s]

2-Channel Digital Output Module AC 230 V

Solid State Relay 3.0 A for 30 s

2.1.1.1 View

15 16

13 14

750-522

DO 2

Power jumper contacts

Data contacts

Status DO 2

230V

Status DO 1

DO 1

Error DO 2

Error DO 1

Fig. 2.1.1-1: 2-Channel Digital Output Module 750-522 g052200e

2.1.1.2 Description

The electronic relay module 750-522 switches a supply voltage up to 230V

AC for connected actuators or AC loads.

The module has two output channels. Two actuators with ground (earth) wire

may be directly connected.

The module is equipped with two TRIACs as switching relays. The semicon-

ductor outputs of the TRIACs allow for the unlimited triggering of the actua-

tors while having no wear on the outputs

The TRIACs are non-floating, i.e. the fieldside voltage supply (35 VAC up to

230 V) is connected to each terminal of the relay and is fed in via the internal

power jumper contacts of an adjacent supply module.

By closing a relay, the field power applied is switched to the second relay con-

nection DO1 or DO2.

The control of the semiconductor outputs is fully isolated using the internal

system voltage. The outputs are switched at the zero cross.

8 • 750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s]

Description

WAGO-I/O-SYSTEM 750

I/O Modules

The switching status of the two relays is indicated via green status LEDs.

In addition, a red error-LED for either channel will show if there are any ther-

mal case of overload at the outputs.

In the event of an overload, each output has its own overload protection which

is realized via an internal temperature limit.

In case of an overload, one error bit per channel (bit 0 or bit 1) is set in the in-

put process image. The master control can identify the error with this bit.

The affected output is immediately switched off by the built-in thermal fuse

and the relay will open.

After the output connection has cooled down, the output is triggered again and

the relay will close.

Simultaneously, the error bit is reset in the process image and the error LED

goes off.

An optocoupler is used for electrical isolation between the bus and the field

side.

Any configuration of the output modules is possible when designing the field-

bus node. Grouping of module types is not necessary.

Attention

An additional supply module must be added for the field supply with AC 35 V

to 230 V.

The AC 35 V to 230 V supply voltage for the field side, the N (neutral con-

ductor) and the earth (ground) potential is made automatically through the in-

dividual I/O modules by means of power jumper contacts.

Warning

The maximum current of the internal power jumper contacts is 10 A. When

configuring the system it is important not to exceed the maximum/sum cur-

rent. However, if such a case should occur, another supply module must be

added.

Note

For the protection of relay coils and contacts, inductive loads must be damp-

ened with an effective protection circuit!

Examples of protection circuits can be seen in the section 2.1.2 "Contact

Protective Circuit for Relay Modules".

The output module 750-522 can be used with all couplers/controllers of the

WAGO-I/O-SYSTEM 750.

750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s] • 9

Display Elements

WAGO-I/O-SYSTEM 750

I/O Modules

2.1.1.3 Display Elements

LED Channel Designation State Function

off Output DO 1: not activated

green

Status

DO 1 on Output DO 1: activated

off Output DO 1: normal operation

red

Error

DO 1 on Output DO 1: overload

off Output DO 2: not activated

green

Status

DO 2 on Output DO 2: activated

off Output DO 2: normal operation

15 16

13 14

Fig. 2.1.1-2: Display

Elements g052202x

red

Error

DO 2 on Output DO 2: overload

2.1.1.4 Schematic Diagram

DO 1 DO 2

230V

Status

Logic

Out

Error

750-522

Fig. 2.1.1-3: 2-Channel Digital Output Module 750-522 g052201e

10 • 750-522 [2 DO AC 230 V SSR, 3.0 A/ 30 s]

Technical Data

WAGO-I/O-SYSTEM 750

I/O Modules

2.1.1.5 Technical Data

Module Specific Data

Number of outputs 2 make contacts

Current consumption typ. (internal) 40 mA

Switching voltage AC 35...230 V

Switching current nom. 0.5 A each channel

Switching current min. 50 mA

Switching current max. 3 A (< 30 s operating time) each channel

for a turn-on cycle of 1 hour

Surge current 18 A (100 ms); 30 A (10 ms)

Switching rate max. 50 Hz

Operating speed typ. 1.65 ms

Operating speed max. 15 ms

Leakage current typ. (off) typ. < 2.3 mA

Surge voltage protection AC 275 V (Varistor)

Isolation 3.0 kV (System/Field)

Internal bit with 2 bits in; 2 bits out

Dimensions (mm) W x H x L 24 x 64* x 100

* from upper edge of 35 DIN rail

Weight ca. 110 g

Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)

EMC-Immunity to interference (CE) acc. to EN 50082-2 (96)

EMC-Emission of interference (CE) acc. to EN 50081-1 (93)

Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)

CULUS (UL508)

CULUS (UL1604) Class I Div2 ABCD T4A

DEMKO II 3 GD EEx nA II T4

Conformity Marking

More Information

Detailed references to the approvals are listed in the document "Overview

Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM

ELECTRONICC Tools and Docs (Item-No.: 0888-0412)

or in the internet under:

www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !Sys-

tem Description

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