Waterworld 48-6500 Bedienungsanleitung

Version 1.2.2 - English 48-6500

48-6500

Lithium Iron Phosphate battery

Water World Electronics

Weerdijk 14 – 8375 AX Oldemarkt

[email protected]

Telefoon: 0561 451 636

www.ww-el.com

Congratulations and thank you for purchasing the Waterworld 48-

6500 Lithium Iron Phosphate battery. At Waterworld it is our goal

to give our customers the best performing, most relieable and

safest battery system possible. To achieve this we need your help

during installation and operation. Please read these instructions

carefully to maintain our high standards during installation and

operation of the battery.

Also, reading the manual will teach you how you can get the

best out of your system and increase its longetivity!

If you have any questions or remarks regarding this manual or the

battery itself please feel free to contact us at:

[email protected] or visit www.ww-el.com

We hope you enjoy your battery!

*Technical changes and errors in the manual are reserved. Always use the

latest version of the manual available at ww-el.com

Contents

1. Introduction 5

1.1 General information on the instructions 5

1.2 Safety information 5

2. Product delivery details 6

2.1 Overview of components 6

2.2 Overview and controls of WW 48-6500 6

3. Technical specications of 48-6500 8

4. Safety 10

4.1 General safety instructions 10

4.2 Safety introduction 10

4.3 Intended use 10

4.4 Unintended use 10

4.5 Before use 10

4.6 General safety information 11

5. Installation of the battery 13

5.1 Connecting multiple batteries in parallel 13

5.2 Installation 15

5.3 Wiring 15

5.4 Ventilation 16

5.5 Checking your system 16

5.6 Switching the battery on and off 16

5.7 Connecting the WaterWorld Battery Link 16

5.8 Functions of the WaterWorld Battery Link 17

6. Protection mode 18

7. Charging the battery 19

7.1 Overview of charging components 19

7.2 Connecting the charger to the battery 19

7.2 Charging the battery 21

7.5 LED status indicator 21

7.6 Error identication 21

8. Storage and maintenance 22

8.1 Storage 22

8.2 Maintenance 22

9. Error problem solving 22

10. Transportation guidlines 23

11. End of life and disposal 23

12. Tips to increase battery lifetime 23

1. Introduction

1.1 General information on the instructions

The instructions in this document describe all functions and pro-

vides safety information on the WW 48-6500 Lithium Iron Phos-

phate Battery.

It is our goal to make the use of our batteries as easy as possible

by providing all the information needed to understand, install

and operate the battery. This instruction manual ensures you are

able to operate the battery safely in compliance with its intended

use. If by any chance you feel information is not clear or are not

certain how to install or operate the battery, please contact our

customer service for your safety and the safety of the battery.

Always use the most recent version of these instructions which

can be downloaded on our website:

www.ww-el.com/downloads

By reading and following these instructions you will:

• Avoid dangers to yourself and your surroundings.

• Reduce outage times and repairs.

• Increase the lifetime of your battery and the reliability of your

system.

1.2 Safety information

In this instruction manual safety information will be presented us-

ing symbols and hazard classes. The hazard classes are subdivid-

ed in categories based on severity of the consequences and the

likelihood of occurrence. The hazard classes are depicted below:

Hazard classes

Danger!

Direct hazard with high risk.

Death or severe physical injuries may result if the risk is not

avoided.

Warning!

Potential danger

Severe physical injuries may result if theinstructions are not

followed properly.

Atttention!

Danger with low risk

Physical injuries may resultwhen the instructions are not followed

Advice

Mandatroy instructions

Use these instructions for safety and correct installation of your

battery.

2. Product delivery details

2.1 Overview of components

WW 48-6500 Lithium Iron Phosphate battery

The following components are included in the product package:

• 1x 48 Volt battery

• 1x User manual

• 1x Positive male cable plug*

• 1x Negative male cable plug*

• 4x M5 type 30 T-nut

Optional: Battery Link (needed in combination with a WaterWorld

drivetrain)

The following components are included in the product package:

• 1x Battery Link module

• 1x User manual

• 1x RJ45 waterproof data cable

2.2 Overview and controls of WW 48-6500

1. Power Button

2. Communication socket

3. Negative terminal

4. Expansion valve

5. Positive terminal

6. T-slots

7. Specications

Negative terminal connector

Positive terminal connector

1. Power on/off

2. Communication port

3. Positive terminal

4. Expansion valve

5. Negative terminal

6. T-Slot

7. Specifications

*available separate at your WaterWorld dealer

Power Button

Use the power button to remove voltage over the battery termi-

nals. When the switch is pressed in the battery is turned on and

it will have 51.2V (nominal) over its terminals. When the switch

is pressed again and the button is level with the enclosure the

battery is turned off and will not have voltage over the output

terminals

Communication socket

The communication socket is only used in combination with a

WaterWorld drivetrain. To enable the communiaction port a

WaterWorld communication gateway is needed. This is further

explained in chapter 5.5 of this user manual.

Negative terminal

The (female) black negative terminal (-) needs to be connect-

ed to the negative (-) terminal of your system. To do this use

the black (male) negative terminal connector provided to you

seperately. IMPORTANT! the female terminal is only waterproof

when covered by the plastic cover that comes with delivery or

when the male connector is plugged in. An open terminal is NOT

waterproof.

Expansion valve

The expansion valve regulates air pressure between the inside of

the battery and its outside environment. The valve is waterproof

as long as it is not damaged. Make sure that during installation

the expansion valve is safe from damage.

Positive terminal

The (female) red postitve terminal (+) needs to be connected

to the positive (+) terminal of your system. To do this use the red

(male) positive terminal connector provided to you seperately.

IMPORTANT! the female terminal is only waterproof when covered

by the plastic cover that comes with delivery or when the male

connector is plugged in. An open terminal is NOT waterproof.

T-Slots

The type 30 T-Slots in the alumuninium battery enclosure enable

attaching accesories to the enclosure. Four M5 nuts are provided

in the T-slot to attach the handles or rubber supports.

Specications

The most important specications to consider are engraved on

the enclosure. Make sure these are not damaged and can be

read by the user.

Serial number

The serial number can be found on the back of the battery. An

example of the serial number is: WWNL-22014865001

3. Technical specications of 48-6500

General Features

Capacity 6500 Wh

Nominal Voltage 51.2 V

Final discharging voltage 43.2 V

Maximum discharge rate 100 A

Maximum discharge rate at

nominal voltage

5120 W

Weight 60 kg

Dimensions (LxBxH) 650 mm x 255 mm x 215 mm

Volume 35.6 L

Battery Chemistry Lithium iron phosphate (LFP)

LiFePO4

Battery management and safety

On-off switch Yes

Cell balancing Yes

High current and short-circuit protection Yes

Deep discharge protection Yes, cut off at 41.6 V

individual cell string voltage monitoring Yes

Safety vent for each cell Yes

Cell temperature monitoring and pro-

tection

Yes

Temperature monitoring of battery

electronics

Yes

Low temperature shut off Yes

High temperature shut off Yes

Lifetime data

Cycle lifetime >4000 cycles with 80% dis-

charge depth at 25 °C to

capacity loss of 20% at 0.2 C

Battery composition

Capacity per cell 6 Ah

Nominal voltage per cell 3.2 V

Cell connection 16S22P

Information system

Interface CAN

Electronic battery identica-

tion

Yes

Error identication Yes

Use information

Ambient temperature, dis-

charging

-10°C up to +45°C

Ambient temperature,

charging

0°C up to +45°C

Ambient temperature, storage -25°C up to +60°C

Typical storage time at 50%

SOC

40 weeks without any load

(turned off)

Max connections Up to 1 Series 8 Parallel

Max quick charge 80 A

Protection class IP65

4. Safety

4.1 General safety instructions

Advice!

Read the instructions in this user manual carefully before oper-

ating the battery system. Always comply with safety warnings

stated in this user manual. Always stay alert while working with

and installing of the battery and other electric components

4.2 Safety introduction

The battery and its components are designed with safety and

user friendliness as a top priority and have been extensively test-

ed. However, dangerous situations may occur when the battery

is not handled properly or misused. This can result in physical harm

to persons or property. Always follow the guidelines stated in this

user manual as well as local safety and accident prevention

regulations.

4.3 Intended use

The WW 48-6500 battery can be used as a stand alone battery

or in combination with WaterWorld electric drive systems. Please

be aware the data cable is only compatible with WaterWorld

electric drive systems in combination with the WaterWorld com-

munication gateway. The maximum power output of the battery

is 5120 Watt. It is important to realise that when a bigger load is

connected the battery will shut off to avoid damage. The battery

must always operate in a system that respects its specications.

When a larger power is needed batteries can be installed in

parallel up to 8P.

4.4 Unintended use

The manufacturer accepts no liability when the battery is used

as anything that is not specically dened as its “intended use”

as dened in this user manual. All other use cases that are not

described in this manual are dened as “unintended use”. The

operator of the battery is solely responsible for any harm or dan-

ger arising from such unintended use.

Amongst others, the following are deemed unintended use:

• Permanent contact with water

• Use of third party battery chargers

• Use of cable sets that do not have a master switch or suf-

cient fuses

4.5 Before use

Before use check the condition and functioning of the battery.

The battery may only be handled and operated by adults.

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