Westermo DDW-02-B1 Bedienungsanleitung

www.westermo.com

DDW-02-B1

EN 50155 Ethernet Broadband Bridge

DC2

DC1 X1 X1

LINK STATUS

ACTIVITY

LINK MASTER

M12 Torque

0,6±0,1Nm / 0,45±0,1 lbft

10/100 BASE-TX

LINK

POWER

26641-2280

Legal information

The contents of this document are provided “as is”. Except as required by applicable

law, no warranties of any kind, either express or implied, including, but not limited to,

the implied warranties of merchantability and fitness for a particular purpose, are made

in relation to the accuracy and reliability or contents of this document. Westermo

reserves the right to revise this document or withdraw it at any time without prior

notice.

Under no circumstances shall Westermo be responsible for any loss of data or income

or any special, incidental, and consequential or indirect damages howsoever caused.

More information about Westermo can be found at the following Internet address:

http://www.westermo.com

6641-2280

Safety

Before installation:

Read this manual completely and gather all information on the unit. Make sure

that you understand it fully. Check that your application does not exceed the safe

operating specifications for this unit.

This unit should only be installed by qualified personnel.

This unit should be built-in to an apparatus cabinet, or similar, where access is

restricted to service personnel only. The power supply wiring must be sufficiently

fused, and if necessary it must be possible to disconnect manually from all power

supply. Ensure compliance to national installation regulations. This unit relies on

convection heating. Make sure that it is installed so that the ambient temperature

is within the specified temperature range, e.g. by avoiding obstruction of the

airflow around the unit. Also check chapter EN 45545-2 mounting notes.

Before mounting, using or removing this unit:

Prevent access to hazardous voltage by disconnecting the unit from all power supply.

WARNING

Do not open connected unit. Hazardous voltage may occur within this unit when

connected to power supply.

Before powering-up, a protective earthing conductor must be connected to the

protective earthing terminal and have a cross-sectional area of at least 1.5 mm².

Note that this unit can be connected to two different power sources.

To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line

cord.

46641-2280

Care recommendations

Follow the care recommendations below to maintain full operation of unit and to fulfill

the warranty obligations:

…Do not attempt to dissassemble the unit. There are not any user serviceable

parts inside.

…Do not drop, knock or shake the unit. Rough handling above the specification

may cause damage to internal circuit boards.

…Do not use harsh chemicals, cleaning solvents or strong detergents to clean

the unit.

…Do not expose the unit to any kind of liquid (water, beverages, paint etc),

unless all connectors are connected or fitted with protective caps (delivered

with the unit), tightened to the specified torque. Connected cables must have

the appropriate ingress protection code.

…Do not use or store the unit in dusty or dirty areas, unless all connectors and

the ventilation membrane are sufficiently protected.

…Do not cover or bring mechanical force to the ventilation membrane on the

back of the unit.

If the unit is not working properly, contact the place of purchase, nearest Westermo

distributor office or Westermo Tech support.

Maintenance

No maintenance is required, as long as the unit is used as intended within the specified

conditions.

Product disposal

This symbol means that the product shall not be treated

as unsorted municipal waste when disposing of it. It needs

to be handed over to an applicable collection point for

recycling electrical and electronic equipment.

By ensuring this product is disposed of correctly, you will

help to reduce hazardous substances and prevent potential

negative consequences to both environment and human

health, which could be caused by inappropriate disposal.

6641-2280

Agency approvals and standards compliance

Type Approval / Compliance

EMC EN 61000-6-1, Immunity residential environments

EN 61000-6-2, Immunity industrial environments

EN 61000-6-3, Emission residential environments

EN 61000-6-4, Emission industrial environments

EN 50121-3-2, Railway applications – Rolling stock – apparatus

EN 50121-4/IEC 62236-4, Railway signaling and telecommunications apparatus

IEEE 16 - IEEE Standard for Electrical and Electronic Apparatus on Rail Vehicles

Tested and verified for FCC part 15, class A

Safety EN/IEC 60950-1 IT equipment

Environmental EN 50124-1 – Railway applications – Insulation coordination

EN 50155 – Railway applications – Electronic equipment used on rolling stock

EN 61373 – Railway applications – Rolling stock equipment. Shock and vibration tests

IEC 60068-2-27 – Shock

IEC 60068-2-64 – Vibration, broadband random and guidance

IEEE 1478 –Environmental conditions for transit rail car electronic equipment

EN 45545-2 Fire protection

FCC Part 15.105

Notice:

This equipment has been tested and found to comply with the limits for a Class B digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference in a residential installation. This

equipment generates, uses and can radiate radio frequency energy and, if not installed

and used in accordance with the instructions, may cause harmful interference to radio

communications. However, there is no guarantee that interference will not occur in a

particular installation. If this equipment does cause harmful interference to radio or

television reception, which can be determined by turning the equipment off and on, the

user is encouraged to try to correct the interference by one or more of the following

measures:

… Reorient or relocate the receiving antenna

… Increase the separation between the equipment and receiver

… Connect the equipment into an outlet on a circuit different from that to which

the receiver is connected

… Consult the dealer or an experienced radio/TV technician for help.

Simplified EU declaration of conformity

Hereby, Westermo declares that the equipment is in compliance with EU directives. The

full EU declaration of conformity and other detailed information are available at the

respective product page at www.westermo.com. .

66641-2280

Type tests and environmental conditions

Environmental phenomena Basic standard Description Test levels

ESD EN 61000-4-2 Enclosure Contact: ±6 kV

Air: ±8 kV

Fast transients EN 61000-4-4 Power port ±2 kV

Signal ports ±2 kV

Earth port ±1 kV

Surge EN 61000-4-5 Power port L-E: ±2 kV, 12Ω, 9 μF, 1.2/50 μs

L-L: ±1 kV, 2Ω, 18 μF, 1.2/50 μs

L-E: ±2 kV, 42Ω, 0.5 μF, 1.2/50 μs

L-L: ±2 kV, 42Ω, 0.5 μF, 1.2/50 μs

Ethernet ports L-E: ±2 kV, 2 Ω

Power frequency magnetic field EN 61000-4-8 Enclosure 300 A/m; 0, 16.7, 50, 60 Hz

Pulsed magnetic field EN 61000-4-9 Enclosure 300 A/m

Radiated RF immunity EN 61000-4-3 Enclosure 20 V/m @ (80 MHz – 2.7 GHz)

1 kHz sine, 80% AM

10 V/m @ (2.7 – 6 GHz)

1 kHz sine, 80% AM

Conducted RF immunity EN 61000-4-6 Power port 10 V, 80% AM, 1 kHz; (0.15 – 80) MHz

Ethernet ports 10 V, 80% AM, 1 kHz; (0.15 – 80) MHz

Earth port 10 V, 80% AM, 1 kHz; (0.15 – 80) MHz

Radiated RF emission CISPR 16-2-3 Enclosure Class B (30 – 2000 MHz)

ANSI C63,4

(FCC Part 15)

Class B (30 – 2000 MHz)

Conducted RF emission CISPR 16-2-1 Power port Class B

Ethernet ports Class B

Dielectric strength EN 60950-1 Power port

to all other ports

1.5 kV ACrms, 50 Hz, 1 min

Fast Ethernet ports

to all other ports

1.5 kVACrms, 50 Hz, 1 min

Link to all other

ports

1.5 kVrms, 50 Hz, 1 min

Environmental

Temperatures EN 60068-2-1

EN 60068-2-2

Operating –40 to +70°C (–40 to +158°F)

Storage and transport –50 to +85°C (–58 to +185°F)

Humidity EN 60068-2-30 Operating 5 to 95% relative humidity

Storage and transport 5 to 95% relative humidity

Altitude Operating 2 000 m / 70 kPa

Service life Operating 15 years

MTBF 1,568,000 hours MIL-C217F2, GB, 25°C (+77°F)

Vibration IEC 60068-2-64

(random)

Operating 2 m/s² (RMS) 5 – 150 Hz

Shock IEC 60068-2-27 Operating 10 g, 30 ms, 20 g, 11 ms

Enclosure EN 60950-1 Zinc Fire enclosure

Dimension W x H x D

With connectors

See "Dimensions" chapter for details

Weight 1.4 kg

Degree of protection EN 60529 Enclosure IP67

Cooling Convection

6641-2280

Description

Made easy for extending Ethernet

The Wolverine series consists of Ethernet extenders and bridges for propagating

Ethernet traffic over existing cabling. The Ethernet link can be allowed to be extended

over longer distances than possible with pure copper Ethernet and at data rates of up to

70 Mbit/s.

The DDW-002-B1 makes it possible to reuse many types of pre-existing copper cables

since it is based on power line communication (IEEE 1901). A network with the DDW-

002-B1 devices is capable of bridging high bandwidth Ethernet traffic over 2-wire cables,

even when there are corroded connector.s The powerline communication standard is

designed to establish a reliable communication link over both twisted pair and parallell

cabling.

This can lead to considerable financial savings when refurbishing a train with Ethernet

communication, as existing train couplers can be reused without the need for a costly

rebuild or even replacement. By simply installing a DDW-002-B1 on each side of the

coupler, a bridge connecting the Ethernet networks on each side is created. The fact that

no configuration is needed further contributes to the ease of use.

Designed for harsh industrial environments

The DDW-002-B1 has been thoroughly tested by certified labs to ensure its compliance

with the standard for electronic equipment used on rolling stock, the EN 50155. For

several characteristics, Westermo exceeds the requirements mandated by the standard.

Furthermore, the design is based on Westermo’s long experience within the rolling stock

market, which brings benefits such as vibration safe integrated connector threading, IP67

ingress protection with GORE-TEX® membrane to prevent condensation water build-up

and ultimately a high MTBF and long service life under the harshest conditions.

Meeting the requirements for rolling stock, makes the DDW-002-B1 also very well suited

for deployment in other applications with severe operating conditions and extreme

environments.

86641-2280

Interface specifications

DC, Power port

Rated voltage 24 to 110 VDC

Operating voltage 16.8 to 143 VDC (14.4 VDC for 100 ms, 154 VDC for 1 s)

Rated current 350 mA @ 24 VDC and 90 mA @ 110 VDC

Rated frequency DC

Inrush current, I²t 1 mA²s @ 24 V and 6 mA²s @ 110 V

Startup current* 535 mA @ 24 V

145 mA @ 110 V

Polarity Reverse polarity protected

Redundant power input Yes

Isolation to 1500 VAC rms to all other

Connection 4 pin male M12 A-coded connector, use Westermo cable

3146-1106 for 1.5 m

3146-1107 for 5 m

Connector size M12, recommended cable area 0.5 mm² (minimum 0.25 mm²),

cable dimensions depend on choice of M12 connector

* External supply current capability for proper start-up

X1 Ethernet ports

Electrical specification IEEE std 802.3. 2005 Edition

Data rate Auto-negotiation (10 Mbit/s or 100 Mbit/s)

Duplex Auto-negotiation (full or half)

Circuit type X1: TNV-1

Transmission range Up to 150 m with CAT5e cable or better

Isolation to 1500 VAC rms to all other ports

Connection 4-pin M12 D-code, auto MDI/MDI-X, use e g Westermo cable

3146-1100 M12-M12 – 1 m

3146-1101 M12-M12 – 5 m

3146-1103 RJ45-M12 – 1 m

3146-1104 RJ45-M12 – 5 m

Shielded cable Not required, but recommended in severe electromagnetic

environments

Conductive housing Yes

Number of ports 1

X2 Powerline interface

Data rate Up to 70 Mbit/s (depending on cable characteristics and

temperature

Connection 4-pin M12 B-code

Transmission range Up to 300 m (depending on cable characteristics and

temperature)

Electrical specification Supports communication over wires powered from 0 to 143

VDC.

6641-2280

X1 LINK STATUS

ACTIVITY

LINK MASTER

0,6±0,1Nm / 0,45±0,1 lbft

10/100 BASE/TX LINK

DC1

DC2

POWER

M12 Torque

Location of interface ports and LEDs

Ethernet connection TX

Power connection

LED indicators

Earth

connection

Powerline connection

10 6641-2280

Connector pinout

Power connection

Pin number Signal

2 1

3 4

No 1 +DC1

No 2 +DC2

No 3 -COM

No 4 -COM

Ethernet connection

Pin number Signal

No 1 TD+

No 2 RD+

No 3 TD–

No 4 RD–

Housing Shield

Auto MDI/MDI-X is used. The table shows signals in

MDI mode.

Powerline connection

Pin number Signal 1 4

2 3

No 1 PLC1

No 2 NC

No 3 PLC2

No 4 NC

PLC1 and PLC2 are polarity free.

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