Wheeler-Rex 8100 Bedienungsanleitung

W‐R ●A, O USA

T: 800‐321‐7950  440‐998‐2788 ●F: 440‐992‐2925

. ●..

02132018

8100, 8200, 8300

8201, 8202, 8203, 8204, 8205, 8206

AHOT TAP SPINDLE

B HOT TAP SLEEVE

C HOT TAP FEED SCREW

D ADAPTER

E ADAPTER FLUSH VALVE

F RATCHET (NOT SHOWN)

G SOCKET (NOT SHOWN)

1. Attach service saddle to the pipe

according to the manufacturer’s

specs

2. Attach corporation stop to saddle.

Ensure that it is tight and in the open

position.

INSTRUCTIONS FOR 3/4”, 1”, 1-1/4” DIAMETER TAPS

FIGURE 1

FIGURE 2

1. SELECT THE PROPER VALVE

ADAPTER, (NPT, CTS AND BSPT

CONNECTIONS AVAILABLE.

2. SELECT THE PROPER SHELL CUTTER

FOR THE PIPE MATERIAL TO BE CUT.

A. SHELL CUTTERS FOR

STEEL, COPPER, DUCTILE

IRON AND PLASTIC

3. SELECT THE PROPER SHAFT OR

COMBINATION OF SHAFTS TO ALLOW

THE PROPER STROKE LENGTH TO

CUT THROUGH THE PIPE AND TO BE

RETRACTED ABOVE THE

CORPORATION STOP AFTER THE

CUT.

NOTE: NOT ALL ADAPTERS AND SHELL

CUTTERS ARE SHOWN.

1. ATTACH THE PROPER VALVE

ADAPTER TO THE CORPORATION

STOP.

2. ENSURE THAT THE ADAPTER’S

FLUSH VALVE IS IN THE OPEN

POSITION. THIS ALLOWS THE

CHIPS TO BE FLUSHED OUT OF

THE SYSTEM.

FIGURE 4

FIGURE 3

3

P

2

1

1. SLIDE HOT TAP SLEEVE (“B” FIG)

DOWN TO ENGAGE THE THREADS

OF THE HOT TAP FEED SCREW.

2. TURN HOT TAP SLEEVE

CLOCKWISE UNTIL SHELL CUTTER

TOUCHES PIPE.

3. USING THE SOCKET AND

RATCHET, ROTATE THE HOT TAP

SPINDLE (“A”FIG1) CLOCKWISE

WHILE CONTINUALLY APPLYING

PRESSURE. (BY TURNING THE HOT

TAP SLEEVE (“B”FIG1).

4. DRILL THROUGH THE PIPE UNTIL

NO RESISTANCE IS FELT WHEN

ADVANCING THE HOT TAP SLEEVE.

F5

F61. AFTER HOLE IS DRILLED THROUGH

THE PIPE, RETRACT HOT TAP

SLEEVE BY TURNING COUNTER-

CLOCKWISE.

2. DISENGAGE THREADS AND PULL

UP ON HOT TAP SLEEVE TO

ENSURE PROPER CLEARANCE

BETWEEN HOT TAP SHELL

CUTTER AND CORPORATION STOP.

1. TURN ADAPTER VALVE TO

THE “OFF” POSITION.

2. WITH AWRENCH, TURN THE

CORPORATION STOP VALVE

TO THE “OFF” POSITION.

3. REMOVE ADAPTER FROM

CORPORATION STOP.

FIGURE 7

INSTRUCTIONS FOR 1-1/2” AND 2” DIAMETER TAPS

1. INSERT PILOT DRILL INTO ARBOR. BESURE TO ALIGN FLAT FOR SET

SCREW AND TIGHTEN WITH ALLEN KEY. IFYOU HAVE THIS STYLE 1-1/2”

AND 2” ARBOR, REMOVE THREADED INSERT AND WASHER FROM SHELL

CUTTER.

2. TURN SHELL CUTTER CLOCKWISE ONTO THREADED SHAFT OF ARBOR. BE

SURE TO ALIGN HOLES IN ARBOR WITH HOLES IN SHELL CUTTER

3. SLIDE COLLER PINS THROUGH ARBOR AND INTO SHELL CUTTER.

4. TURN SHAFT CLOCKWISE ONTO OPPOSITE THREADED END OF ARBOR.

USE WRENCHES ON “FLATS” OF BOTH ARBOR AND SHAFT TO TIGHTEN

SHAFT AGAINST COLLAR.

1-1/2” & 2” Shells

908097 Threaded

Adapter

Item Part No Description Model 8100 Qty

1 801000 HOT TAP BODY ASSEMBLY 1

2 700932 EXTENSION 1

3 803001 3/4" & 1" ADAPTER SHAFT 1

4 700933 ADAPTER, SHORT 1

5 802051 1 3/4" NPT ADAPTER 1

6 6515 RATCHET, 1/2" SQ DRIVE 1

7 276392 11/16" x 1/2" 6 PT SOCKET 1

8 908095 1/4-20 x 1/4" CUP POINT SET SCREW 1

9 908094 PILOT DRILL 1

10 903071 11/16" HSS CUTTER SHELL 1

11 903072 1" HSS CUTTER SHELL **NOT SHOWN** 1

12 802053 1" NPT ADAPTER **NOT SHOWN** 1

Item Part No Description Model 8200 Qty

1 801000 HOT TAP BODY ASSEMBLY 1

2 700932 EXTENSION 1

3 803001 3/4" & 1" ADAPTER SHAFT 1

4 700933 ADAPTER, SHORT 1

5 802050 1 3/4" CTS ADAPTER 1

6 6515 RATCHET, 1/2" SQ. DRIVE 1

7 276392 11/16" x 1/2" 6 PT SOCKET 1

8 908095 1/4-20 x 1/4" CUP POINT SET SCREW 1

9 908094 PILOT DRILL 1

10 903071 11/16" HSS CUTTER SHELL 1

11 903072 1" HSS CUTTER SHELL **NOT SHOWN** 1

12 802052 1" CTS ADAPTER **NOT SHOWN** 1

Item Part No Description Qty

1 801000 HOT TAP BODY ASSEMBLY 1

2 700932 EXTENSION 1

3 803001 3/4" & 1" ADAPTER SHAFT 1

4 700933 ADAPTER, SHORT 1

5 802071 3/4" BSPT ADAPTER 1

6 6515 RATCHET, 1/2" SQ. DRIVE 1

7 276392 11/16" x 1/2" 6 PT SOCKET 1

8 908095 1/4-20 x 1/4" CUP POINT SET SCREW 1

9 908094 PILOT DRILL 1

10 903071 11/16" HSS CUTTER SHELL 1

11 903072 1" HSS CUTTER SHELL ***NOT SHOWN*** 1

12 802072 1" BSPT ADAPTER ***NOT SHOWN*** 1

Part No: 8201

3/4” to 1” CTS for Plasc

Item Part No Description Model 8201 Qty

1 801000 HOT TAP BODY ASSEMBLY 1

2 700932 EXTENSION 1

3 803001 3/4" & 1" ADAPTER SHAFT 1

4 700933 ADAPTER, SHORT 1

5 6515 RATCHET, 1/2" SQ. DRIVE MALE 1

6 276392 11/16" x 1/2" 6 PT SOCKET 1

7 908095 1/4-20 x 1/4" CUP POINT SET SCREW 1

8 908094 PILOT DRILL 1

9 5800 3/4" CUTTER SHELL 1

10 5801 1" CUTTER SHELL 1

11 802050 3/4" CTS VALVE ADAPTER 1

12 802052 1" CTS VALVE ADAPTER 1

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