Whelen Engineering Company B6MM Series Bedienungsanleitung

Page 1

Form No.13922C (052609)

51 Winthrop Road,

Chester, Connecticut 06412

Phone: (860) 526-9504

Fax: (860) 526-4078

Internet: www.whelen.com

Sales e-mail: autosale@whelen.com

Canadian Sales e-mail: autocan@whelen.com

Customer Service e-mail: custserv@whelen.com

Automotive: Beacons

Installation Guide:

Super-LED® Warning Light

Models: B6MM**, B6ML**,

B6MZ** & B6M7**

ENGINEERING COMPANY INC.

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed.

Before beginning the installation and/or operation of your new product, the installation technician and operator must

read this manual completely. Important information is contained herein that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics,

systems and procedures.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other

vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling

begins. Also de-burr the holes and remove any metal shards or remnants. Install grommets into all wire passage

holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro™, clean the

mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or

located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a

projectile that could cause serious personal injury or death. Refer to your vehicle owners manual for the air bag

deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based

on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be

made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE

(-) battery post (this does not include products that use cigar power cords).

• If this product uses a remote device for activation or control, make sure that this device is located in an area

that allows both the vehicle and the device to be operated safely in any driving condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these

lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result.

• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking

(crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be

replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting

condition. Do not use a pressure washer to clean this product.

• It is recommended that these instructions be stored in a safe place and referred to when performing

maintenance and/or reinstallation of this product.

•FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO

THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

For warranty information regarding this product, visit www.whelen.com/warranty

Page 2

1. Remove

Dome &

Gasket

MOUNTING SCREWS

(Thru Hole Mounting)

MOUNTING

SURFACE

3. Remove

3. beacon's

3. mounting

3. bracket

3. Remove

3. beacon's

3. mounting

3. bracket

MOUNTING

GASKET

2. Remove

screws

and slide

beacon

out.

3. Remove

beacon's

mounting

bracket

WHITE-VIOLET N/C

WIRING

DIAGRAM

WHITE-VIOLET N/C

GREY N/C

WHITE-ORANGE

RED

BLACK

This wire is the color of the LED

BLACK

VIOLET

RED

BLACK

VIOLET

WHITE-ORANGE

L360 SERIES

700 SERIES

+12 VDC

Ground

Low Power

Cruise Light

5 AMP

FUSE

Mounting Holes

TOP VIEW / STANDARD and THRU-HOLE

1-3/4"

3.5"

THRU HOLE

MOUNTING

HOLES (3)

3/8" DIA

WIRE HOLE

The Model B6MM warning light combines a Super LED® Beacon with either a 700 Series

Super LED® lighthead, a Halogen Scenelight a 700 Series LED Scenelight or an M7

lighthead for double warning in one light. It also meets the new standards set by the

NFPA. for the rear upper Zone “C” applications.

Installation:

WARNING!Since this installation will require drilling, it is absolutely necessary

to make sure that no other vehicle components could be damaged by

this process. Check both sides of the mounting surface before

starting. If damage is likely, select a different mounting location.

STANDARD MOUNTING:

1. Dismantle the unit by first removing the 2 sheet metal screws which hold the lens onto the

beacons base and remove the dome and

gasket.

2. Remove the three screws that hold the

beacon to the beacon bracket and

separate the beacon from it’s mounting

bracket.

3. Remove the screws that hold the beacon

bracket to the base and slide the bracket

up and out so you can access the

mounting holes on the bottom of the

base.

4. Position the base housing onto the

vehicle so that the lower light device is

facing directly rearward, locate the three

mounting holes drilled into the base

housing (See diagram) and mark them off

on the mounting surface of the vehicle.

5. Remove the unit and position the base

gasket onto the vehicle. Line the gasket

up with the marks you made for the

mounting screws and mark off the center wire access hole using the gasket as a template.

6. Drill the base mounting holes for the three #10 sheet metal screws and drill the center wire

access hole to 3/8 inch (Grommet wire hole as needed / Customer supplied).

7. Feed the wires out of the unit, through the mounting gasket and through the access hole

and connect them to your power source. (See wiring)

8. Attach the base to the vehicle with the 3 sheet metal screws supplied, then reassemble and

test the unit.

THRU HOLE MOUNTING (Optional): To

install the unit using “Thru Hole Mounting”, on the

mounting surface, drill two holes sized for a ¼” sheet metal

screw the distances shown in the diagram. Be sure the unit

is facing the desired direction that it will face once installed.

Insert the customer supplied screws up through the bottom

of the base and tighten to secure.

WARNING: All customer supplied wires that connect

to the positive terminal of the battery must be sized to

supply at least 125% of the maximum operating

current and FUSED at the battery to carry that load. DO

NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!

Operation:

Cruise Light:

Apply +12 VDC to the WHITE-ORANGE wire to turn on the cruise light. Remove the voltage from the

WHITE-ORANGE wire to restore normal operation.

Hi-Lo Intensity:

Apply +12 VDC to the VIOLET wire to put the beacon into low power. Remove the voltage from the

VIOLET wire to restore normal high power operation.

MOUNTING

SURFACE

FASTEX

GROMMET BASE

WIRE

HOLE

1¾"

3½"

1¾"

Thru Hole Mounting

FRONT VIEW / CROSS SECTION

Page 3

Specifications

Input Voltage:

Input Current:

Flash Patterns:

Low Power:

12.8 VDC ±20

L360 Beacon - 1.5 AMPS

700 Flasher - .75 AMPS

SignalAlert™ (Default)

+12V Active

LOWER LED / LENS COLOR

AMBER / AMBER

BLUE / BLUE

RED / RED

AMBER / CLEAR

BLUE / CLEAR

WHITE / CLEAR

RED / CLEAR

PART NUMBER KEY:

LOWER LED / LENS COLOR

UPPER LED / LENS COLOR

01-0684139-__

UPPER LED / LENS COLOR

AMBER / AMBER

BLUE / BLUE

RED / RED

AMBER / CLEAR

BLUE / CLEAR

WHITE / CLEAR

RED / CLEAR

GRN / GRN

LENS OPTIC BLUE 700 SERIES SEAL/ / with

10-0522496-04

26-0215001-06

68-1183582-1S

68-1183582-2S

21-12081205-3

07-242837-000

07-263938-000

14-062216-061

38-0242422-00

01-0482951-00

15-061416-240

01-0685953NRF

01-0685953-2F

01-0685953-1F

01-0685953-3F

01-0685953N5F

01-0685953-AF

11-483144-011

01-0684139-__

01-0685953-BF

BEACON AMB/AMB FLAT MT L360 SERIES

B6MM SERIES Super-LED®L360 700 LED/

HOUSING / BASE MODEL B6R - POLISHED

BEACON RED-CLR NFPA FLAT MT L360 SERIES

BEACON RED-RED NFPA FLAT MT L360 SERIES

BRACKET / MOUNTING MECHANISM / LOWER LED

BEACON WHT-CLR FLAT MT L360 SERIES

BEACON BLU-CLR FLAT MT L360 SERIES

BEACON AMB-CLR FLAT MT L360 SERIES

BEACON BLU-BLU FLAT MT L360 SERIES

SCREW / #6 X 1 1/2" PPHSMS

SCREW / #6-32 X 3/8" PPHMS SEMS

GASKET / MOUNTING B6R SERIES

LABEL MODEL B6MM SERIES/

LENS OPTIC AMBER 700 SERIES SEAL/ / with

BRACKET MOUNTING B6R MECHANISM 360°LED/

SCREW GROMMET FASTEX

KIT PACKING B6R SERIES/

TY-WRAP 6" BLACK/

13-062C40-16J

01-0685953-GF

25-1510222-00

67-1011877150

67-1011800150

67-1011822150

67-1011893150

25-0510223-05

02-0363888430

02-0363888450

02-0363888420

02-0363888410

15-101416-120

21-17060704-3

68-1183582-3S

68-1183582-5S

A/R

REF

A/R

BUTT TERMINAL / STEP-DWN 16-14 TO 22-18 AWG

BUTT TERMINAL 22-16 INLINE/

SUB ASSY 700 LINEAR TIR RED 4 WIRE//

SUB ASSY 700 LINEAR TIR WHT 4 WIRE//

SUB ASSY 700 LINEAR TIR BLUE 4WIRE//

SCREW #10 X 3/4" PPHSMS SS/

SCREW GROMMET FASTEX

LENS OPTIC RED 700 SERIES SEAL/ / with

LENS OPTIC CLEAR 700 SERIES SEAL/ / with

SUB ASSY 700 LINEAR TIR AMB 4 WIRE//

#6 - #8 SCREW GROMMET

BEACON GREEN/GREEN FLAT MT L360 SERIES

WIRE 18 GA 15" RED STRIP STRIP/-

WIRE 18 GA 15" WHT/ORG STRIP/STRIP/

WIRE 18 GA 15" BLACK STRIP STRIP/-

WIRE 18 GA 15" VIOLET STRIP STRIP/-

ITEM PART NUMBER DESCRIPTION

QTY

835

Page 4

Specifications

Input Voltage:

Input Current:

Flash Patterns:

Low Power:

12.8 VDC ±20

L360 Beacon - 1.5 AMPS

700 Flasher - .75 AMPS

SignalAlert™(Default)

+12V Active

LOWER SCENE STYLE

ZHALOGEN SCENE

LED SCENE

LOWER SCENE STYLE

UPPER LED / LENS COLOR

01-0684139-__ UPPER LED / LENS COLOR

AMBER / AMBER

BLUE / BLUE

RED / RED

AMBER / CLEAR

BLUE / CLEAR

WHITE / CLEAR

RED / CLEAR

GRN / GRN

FRONT

B6MM SERIES Super-LED L360/LED SCENE

HOUSING / BASE MODEL B6R - POLISHED

01-0685953-BF

01-0684139-_Y

11-483144-011

01-0685953-AF

KIT PACKING B6R SERIES/

SCREW #6 X 1 1/2" PPHSMS/

SCREW GROMMET FASTEX

BRACKET MOUNTING MECHANISM LOWER LED//

BRACKET MOUNTING B6R MECHANISM 360°LED/

01-0685953N5F

01-0685953-3F

01-0685953-1F

01-0685953-2F

01-0685953NRF

15-061416-240

01-0482951-00

38-0242422-00

14-062216-061

07-263938-000

07-242837-000

21-12081205-3

TY-WRAP 6" BLACK/

LABEL MODEL B6MM SERIES/

26-0215001-06

10-0522496-04

GASKET MOUNTING B6R SERIES/

SCREW #6-32 X 3/8" PPHMS SEMS/

SCREW GROMMET FASTEX

21-17060704-3

SCREW #10 X 3/4" PPHSMS SS/

15-101416-120

25-0510223-05

BUTT TERMINAL 22-16 INLINE/

67-1011893150

67-1011822150

67-1011800150

67-1011877150

WIRE 18 GA 15" VIOLET STRIP/STRIP/

WIRE 18 GA 15" BLACK STRIP/STRIP/

WIRE 18 GA 15" WHT ORG STRIP STRIP/--

WIRE 18 GA 15" RED STRIP/STRIP/

25-1510222-00

BUTT TERMINAL STEP-DOWN 16-14 TO 22-18 AWG/

BEACON AMB/AMB FLAT MT L360 SERIES

BEACON BLU/BLU FLAT MT L360 SERIES

BEACON RED/RED NFPA FLAT MT L360 SERIES

BEACON AMB/CLR FLAT MT L360 SERIES

BEACON BLU/CLR FLAT MT L360 SERIES

BEACON WHT/CLR FLAT MT L360 SERIES

BEACON RED/CLR NFPA FLAT MT L360 SERIES

01-0685953-GF

ASSY / BEACON GRN/GRN FLAT MT L360 SERIES

68-1183464-3S

LENS CLEAR 7E SCENELIGHT W/ SEAL/

01-026A532-10

SUB-ASS'Y LED SCENE LT 700 NO CONNECTOR//

13-062C40-16J

SCREW GROMMET / #6/8

34-0041987-00

SNAP-IN LAMP 12V/35H

02-0383709-05

700 REFLECTOR W/O LAMP 2-WIRE NO CONN

01-0684139-_Z

B6MM SERIES Super-LED L360/HALO SCENE

11-461065-000

HOUSING LIGHT ASSY MINI MAX/

A/R

REF

A/R

REF

A/R

38-0241199-00

GASKET

ITEM PART NUMBER DESCRIPTION

QTY QTY

835

Page 5

Specifications

Input Voltage:

Input Current / L360 Beacon:

Input Current M7 Lighthead:

Flash Patterns:

Low Power:

12.8 VDC ±20

1.5 AMPS

0.75 AMPS

SignalAlert™(Default)

+12V Active

Upper LED / Lens Color

AMBER / AMBER

BLUE / BLUE

RED / RED

AMBER / CLEAR

BLUE / CLEAR

WHITE / CLEAR

RED / CLEAR

GREEN / GREEN

01-0686341-__

Upper LED

Lens Color

Lower LED

Lens Color

Lower LED / Lens Color

AMBER / AMBER

BLUE / BLUE

RED / RED

AMBER / CLEAR

BLUE / CLEAR

WHITE / CLEAR

RED / CLEAR

825

15 26

FRONT

23 10

19 20 21 22

34 35 36

SUB ASSY M7 SYNC BLU BLU/-

A/R

02-036A796-B0

02-036A796-A0

38-0143750-00

10-0522496-06

26-0215001-06

21-12081205-3

07-242837-000

07-263938-000

14-062216-061

38-0242422-00

01-0482951-00

15-081416-160

01-0685953NRF

01-0685953-2F

01-0685953-1F

01-0685953-3F

01-0685953N5F

01-0685953-AF

11-483144-011

01-0686341-__

01-0685953-BF

A/R

REF

A/R

BEACON AMB-AMB FLAT MT L360 SERIES

B6M7 SERIES Super-LED L360/M7 LED

HOUSING / BASE MODEL B6R - POLISHED

BEACON RED/CLR NFPA FLAT MT L360 SERIES

BEACON RED-RED NFPA FLAT MT L360 SERIES

BRACKET MOUNTING LED B6R/

GASKET DIE CUT PSA M7/

BEACON WHT-CLR FLAT MT L360 SERIES

BEACON BLU-CLR FLAT MT L360 SERIES

BEACON AMB-CLR FLAT MT L360 SERIES

BEACON BLU-BLU FLAT MT L360 SERIES

SCREW #8 X 1" PPHSMS/

SUB ASSY M7 SYNC AMB AMB/-

SCREW #6-32 X 3/8" PPHMS SEMS/

GASKET MOUNTING B6R SERIES/

LABEL MODEL B6M7 SERIES/

BRACKET M G B6MM MECHANISM 360°LED/T

SCREW GROMMET FASTEX

KIT PACKING B6R SERIES/

TY-WRAP 6" BLACK/

02-036A796-50

02-036A796-20

02-036A796-10

02-036A796-R0

02-036A796-30

07-743879-000

13-062C40-16J

01-0685953-GF

25-1510222-00

67-1011877150

67-1011800150

67-1011822150

67-1011893150

25-0510223-05

15-101416-120

21-17060704-3

A/R

BUTT TERM. / STEP-DOWN 16-14 TO 22-18 AWG

SUB ASSY M7 SYNC RED RED/-

SUB ASSY M7 SYNC WHT CLR/-

M7 TO B6R-B6T ADAPTOR PLATE

SCREW GROMMET #6/8

BEACON GRN GRN FLAT MT L360 SERIES-

BUTT TERMINAL 22-16 INLINE/

SCREW #10 X 3/4" PPHSMS SS/

SCREW GROMMET FASTEX

SUB ASSY / M7 SYNC RED-CLR

SUB ASSY M7 SYNC BLU-CLR/

SUB ASSY M7 SYNC AMB-CLR/

WIRE 18 GA 15" RED STRIP-STRIP/

WIRE 18 GA 15" WHT-ORG STRIP-STRIP/

WIRE 18 GA 15" BLACK STRIP-STRIP/

WIRE 18 GA 15" VIOLET STRIP-STRIP/

ITEM PART NUMBER DESCRIPTION

QTY

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