Williams 5HS2S35 Betriebsanleitung

Model 5HS2S35

Model 5HS2S100

Model No. H3902

Approved By:

Checked By:

Drawn By: 蕭益彰

Date: 2016.08.05

File name: H3902_1608OUT

Printed in Taiwan

5HS2S35-M0_092017

MODELS: 5HS2S35, 5HS2S100

Hand Pump

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

OWNER/ OPERATOR MANUAL

(Max. Operating Pressure 10,000 PSI)

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

SAFETY AND GENERAL INFORMATION

Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an

understanding of this product and safe operating procedures before attempting to use this product. Instructions and safety information

shall be conveyed in operator’s native language before use of this product is authorized. Make certain that the operator thoroughly

understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use

of this product as outlined in this factory authorized manual, remove from service immediately.

Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualied personnel and that any missing

or damaged parts, decals, warning/safety labels or signs be replaced with factory authorized replacement parts only. Any pump that

appears to be damaged in any way, is worn, leaking or operates abnormally shall be removed from service immediately until such time

as repairs can be made. Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment

may require special training and knowledge.

PRODUCT DESCRIPTION

Williams Hand Pumps are engineered to meet most industrial standards for performance and safety. has a unique two-stage hydraulic

circuit which allows quick displacement of hydraulic uid under no load conditions and easy pumping in loaded conditions. These lever

operated pumps supply compressed hydraulic uid to compatible applications i.e. rams, presses, spreaders, compactors and crimping

machines, anywhere that 10,000 PSI of uid pressure is needed. Special skill, knowledge and training may be required for a specic

task and the product may not be suitable for all the jobs described above. Unsuitable applications would include applications that call

for a device to move, level or support persons, animals, hazardous materials, mobile homes/dwellings in general, mirrors and/or plate

glass, and/or to connect/secure hatches, components, etc. between bulkheads. The user must ultimately make the decision regarding

suitability of the product for any given task and assume the responsibility of safety for himself/herself and others in the work area.

WARNING: Always check connections before using. Alteration of these products is strictly prohibited. Use only those adapters

and attachments provided and approved by the manufacturer.

WARNING: To reduce the risk of personal injury and/or property damage, ensure that the rated working pressure of each pressurized

attachment be equal to or greater than the rated working pressure developed by the hydraulic pump

Figure 1 - Model 5HS2S35 Components

Figure 2 - Model 5HS2S100 Components

Oil Outlet Port

3/8ʺ -18NPTF

Release Valve

Spring Loaded

Handle Lock Pin

Reservoir

Vent Plug

Handle

Release Valve

Reservoir

Spring Loaded

Handle Lock Pin

Oil Filler Plug

Oil Outlet Port

1/4ʺ-18NPTF

(5HS2S35)

Model No. H3902

Approved By:

Checked By:

Drawn By: 蕭益彰

Date: 2016.08.05

File name: H3902_1608OUT

• Study, understand, and follow all

instructionsprovided withand onthis

devicebeforeuse.

• All WARNING statements must be

carefully observed to help prevent

personalinjury.

•



No alteration shall be made to this

device.

• Always wear protective gear when

operatinghydraulicequipment.

• Keephydraulicequipment away from

ames and heat. Hydraulic uid can

igniteandburn.Donotoperateifleaks

aredetected.

•

Crush Hazard. Keep hands and feet

away from loading area.Avoid pinch

points or crush points that can be

created by the load, cylinder, or any

equipmentofsystem.

•

Toavoidcrushingandrelatedinjuries:

 NEVER work on, under or around a

liftedloadbeforeitisproperlysupported

by appropriate mechanical means.

Neverrelyonhydraulicpressurealone

tosupportload.

HYDRAULIC PUMPS

•

Theusermust be aqualiedoperator familiarwiththe correct

operation,maintenance,anduseofpumps.Lackofknowledge

inanyoftheseareascanleadtopersonalinjury.

• Donotexceedratedcapacityofthepumporanyequipmentin

thesystem.

• Neverattempttoliftaloadweighingmorethanthecapacityof

thecylinder.

• Donotsubjectthepumpanditscomponentstoshockloads.

• Burst hazard exists if hose or connection pressure exceeds

ratedpressure.

•

Inspectpump,cylinder,hosesandconnectionsbeforeeachuse

topreventunsafeconditionsfromdeveloping.Donotuseifthey

aredamaged,alteredorinpoorcondition.Donotoperatethe

systemwithbentordamagedcouplerordamagedthreads.

• Neverholdorstanddirectlyinlinewithanyhydraulicconnections

whilepressurizing.

•

Usegaugeorotherloadmeasuringinstrumenttoverifyload.

• Never attempt to disconnect hydraulic connections under

pressure.Releasealllinepressurebeforedisconnectinghoses.

•

Useonlyapprovedaccessoriesandapprovedhydraulicuid.

•

NeverattachANYcomponentnotauthorizedbymanufacturer.

• Alwaysensurethatthechosenapplicationisstabletoworkon

andaround.

• Donotconnecttoapplicationwhichcanreturnmoreoiltothe

reservoirthanthepumpreservoircanhold.

• Donotconnectpumptohydraulicsystempoweredbyanotherpump.

• This device is not suitable for use as support device! As

thesystem loadislifted,useblockingandcribbing toguard

againstafallingload.

• All personnel must be clear before lowering load or

depressurizingthesystem.

• Nevertrytodisassembleahydrauliccylinder,referrepairsto

qualied,authorizedpersonnel.

HYDRAULIC HOSES & FLUID TRANSMISSION LINES

• Avoidshortrunsofstraightlinetubing.Straightlinerunsdo

notprovideforexpansionandcontractionduetopressure

and/ortemperaturechanges.

• Reducestressintubelines.Longtubingrunsshouldbesupported

bybrackets orclips.Beforeoperating thepump, tightenallhose

connections with proper tools. Do not overtighten. Connections

shouldonlybetightenedsecurelyandleak-free.Overtighteningcan

causeprematurethreadfailureorhighpressurettingstoburst.

• Should a hydraulic hose ever rupture, burst or need to be

disconnected, immediately shut off the pump and release all

pressure.Neverattempttograspaleakingpressurizedhosewith

yourhands.Theforceofescapinghydraulicuidcaninictinjury.

• Donotsubjectthehosetopotentialhazardsuchasre,sharp

objects,extremeheatorcold,orheavyimpact.

• Donotallowthehosetokink,twist,curl,crush,cutorbendso

tightlythattheuidowwithinthehoseisblockedorreduced.

Periodicallyinspectthehoseforwear.

• Donotpull,positionormovesetupbythehose.

•

Hose material and coupler seals must be compatible with

hydraulicuidused.Hosesalsomustnotcomeincontactwith

corrosivematerialssuchasbatteryacid,creosote-impregnated

objectsandwetpaint.Neverpaintacouplerorhose.

•

FAILURE TO HEED THESE WARNINGS MAY RESULT IN

PERSONALINJURYASWELLASPROPERTYDAMAGE.

SPECIFICATIONS

Model

Number

Pump

Type

Oil

Capacity

(in³)

Usable Oil

Capacity

(in³)

Used

with

Cylinder

Pressure

Rating (psi)

Oil

Displacement

(in³)

Max.

Operating

Force

(lbs)

Piston

Stroke

(in)

Oil

Outlet

Port

Weight

(lbs)

1st

Stage

2nd

Stage

1st

Stage

2nd

Stage

5HS2S35 Two

Speed

24.9 21.4 Single

Acting 200 10,000

0.2 0.05 81 0.38 1/4"-

18NPTF 6.6

5HS2S100 67.1 61.0 0.81 0.14 99 0.82 3/8"-

18NPTF 13.7

WARNING

BEFORE USE

1. Before using this product, read the instruction manual completely

and familiarize yourself thoroughly with the product, its

components and recognize the hazards associated with its use.

2. Verify that the product and the application are compatible.

Inspect before each use. Do not use if bent, broken, leaking or

damaged components are noted.

3. Replace worn or damaged parts and assemblies with Williamss

Authorized Replacement Parts only (See Replacement Parts

Section). Lubricate as instructed in Maintenance Section.

4 Ensure method of conrming load is accurate and working

properly.Havegaugeorloadcellaccuracyveriedbyqualied

personnel on a yearly basis.

5. Pumps should be stored where protected from the elements,

abrasive dust, and damage. Pumps can be stored horizontally

or vertically.

SET UP

WARNING: The pump’s maximum working pressure is

10,000 PSI. Make sure that all hydraulic equipment such as

cylinders, hoses, couplers and etc. used with this pump are

rated at 10,000 PSI operating pressure or more.

1. Prepare the pump for use:

• Pullspringloadedlockpin,pivottowardreartounlockthe

handle (Fig. 3).

• Loosenventscrewcounter-clockwise(Fig.4).

2. Depressurize system by opening release valve counter-

clockwise, but no more than 2 full turns. Then carefully remove

thethreadedplug onoiloutlet port,and connect3/8ʺNPTF

(1/4”NPTF5HS2S35)hydraulicconnectiontooiloutletport,

i.e.coupler,gaugeadapter,hydraulichoseetc.Ensurealluid

ports and thread connections are clean before connect.

NOTICE: Always secure threaded connections with non-hardening

pipe thread compound. Take care not to introduce compound into

port orices. Tighten securely to prevent accidental removal of

components while in use.

3. Installapressuregaugein-linefromthepumpforbettercontrol

and safety purpose.

NOTICE: It is recommended to use Williams ttings, gauge adapter

and guage.

4. Tighten securely to prevent accidental removal of components

while in use.

5. Checkforleaksinsystemandrepairbyqualiedpersonnelas

needed. Depressurize the hydraulic system before servicing.

OPERATION

WARNING: ALWAYS monitor pressure, load or position

using suitable equipment. Pressure may be monitored

by means of an optional manifold and gauge (contact

Williamss). Load may be monitored by means of a load cell

and digital indicator. Correct application position can only be

determined by the operator of the equipment.

1. Remove the threaded plug, then connect the pump to suitable

application.

2. Ensure the oil level is correct and the system ttings and

connections are leak free before operating the pump.

3. Pump may be used in horizontal and vertical position as

illustrated in Figure 5.

CAUTION: NEVER operate pump with release valve closed

and disconnected from application. If operated in this

condition, the hose and connections become pressurized.

This increases burst hazard. Damage may occur to pump

and its components

4. Closereleasevalvebyturningitclockwise.FingertightONLY.

Using tools on release valve can damage it and cause the

pump to malfunction.

5. Pump handle until desired pressure, load or position is

reached.

6. Pressure will maintain until the release valve is opened.

7. To retract application, turn the release valve knob slowly

counterclockwise (never more that 2 full turns).

Figure4-Loosenventscrewcounter-clockwise

Figure3-

Pull spring loaded lock pin, pivot toward

rear to unlock pump handle.

Figure5-HorizontalandVerticalPosition

Model No. H3902

Approved By:

Checked By:

Drawn By: 陳神佑

Date: 2017.07.12

File name: H3902_1707OUT

OPERATION (con’t)

NOTICE: operate pump handle at slower speed during the high

ow 1st stage to ensure the pump delivers maximum oil volume.

MAINTENANCE

1. Inspect hoses and connections daily. Replace damaged

components immediately with Williamss Replacement Parts

only.

2. Tighten connections as needed. Use pipe thread sealing

compound when servicing connections.

3. Useonlygoodqualityhydraulicuid.Werecommendusing

premiumhydraulicuid.Neverusebrakeuid,transmission

uid,turbineoil,motoroil,alcohol,glycerineetc.Useofother

than good quality hydraulic oil will void warranty and damage

thepump,hose,andapplication.

Adding Hydraulic Fluid

1. Depressurizeanddisconnecthydraulichosefromapplication.

2. Withpumpinitsupright,horizontalposition,removeventedoil

llerplug/screwlocatedontopofthereservoir.

3. Useasmallfunneltollreservoirtowithin1/4ʺ(6mm)ofthe

opening.

4. Wipeupanyspilleduidandreinstalltheventedoilllerplug/

screw.

Changing Hydraulic Fluid

For best results, change uid once a year.

1. Remove vented oil ller plug/screw and drain used uid into a

sealable container.

2. Dispose of uid in accordance with local regulations.

3. Fill with a good quality hydraulic jack oil as recommended above.

Reinstall vented oil ller plug/screw.

Lubrication

Use a light machine oil to lubricate pivot points, hinges etc.

Storage

1. When not in use, depressurize and disconnect hoses from

application.

2. Wipe clean, throughly

3. Pump should be stored where protected from the elements,

abrasive dust, and damage. Store in clean, dry environment.

Avoid temperature extremes. Lock handle into position using

the spring loaded locking pin mechanism.

4. Shield pump with a protective cover.

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Pumps should be repaired only by authorized Williams

Service Center. For repair service, contact service center in your area.

Symptom Possible Causes Corrective Action

Erratic application action • Air in the system.

• External leak.

• Internal hydraulic leak.

• Vent the system.

• Tighten all connections.

• Contact service center.

Application does not extend, move

or respond to pressurized uid

• Overload condition.

• Release valve not closed.

• Loose couplers/connections.

• Faulty couplers/connections.

• Pump malfunction.

• Remedy overload condition.

• Ensure release valve closed.

• Tighten couplers/connections.

• Replace couplers/connections.

• Contact service center.

Application responds to pressurized

uid, but system does not maintain

pressure

• Overload condition.

• Release valve not closed.

• Pump or valve malfunction.

• Application/connection leaking.

• Remedy overload condition.

• Ensure release valve closed.

• Contact Service Center.

• Replace application/connection.

Application responds slower than

normal

• Loose connection or coupler.

• Restricted hydraulic line or tting.

• Application/connection leaking.

• Tighten connection or coupler.

• Clean and replace if damaged.

• Replace application/connection.

Application does not return uid to

pump (i.e. cylinder will not retract)

• Malfunctioning coupler, damaged

application.

• Reservoir overlled

• Secure load by other means. Open release

valve, depressurize pump and hose,

remove coupler and/or application, then

renew or replace.

• Secure load by other means. Open release

valve, depressurize pump and hose,

remove application, then drain uid to

proper level.

Poor performance • Fluid level in pump is low. • Ensure proper uid level.

Note: Not all components are replacement items, but are illustrated as a convenient reference of location and position in the

assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with Williams authorized repair

parts only.

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

1-866-460-7995

PARTS ILLUSTRATION

Note: To ensure safe and reliable performance, replace worn or damaged parts with Williams Authorized Replacement Parts only.

Model No. H3902

Drawn By: 蕭益彰

MODEL: 5HS2S35

Note: Not all components are replacement items, but are illustrated as a convenient reference of location and position in the

assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with Williams authorized repair

parts only.

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

1-866-460-7995

PARTS LIST

Item Part Number Description Qty

1 N/A Base 1

2 H39-6-2108-208 Fixing Pillar 1

3 H39-6-2109-109 Fixing Ring 1

4 644-1-0060-05311 Screw 1

5 H39-5-8104-103 Nut 1

6 601-7-0008-009 Steel Ball 3

7 * O-ring 1

8 H18-4-1603-107 Release Valve 1

9 H39-6-1308-100 Iron plate 1

10 649-1-0050-028 Screw 1

11 H39-6-1603-102 Base Plate 1

12 651-1-0050-103 Screw 5

13 532-8-0040-012 Filter 1

14 H18-4-1902-208 Low Pressure Valve Assy. 1

15 H18-4-1901-105 High Pressure Valve Assy. 1

16 * Washer 2

17 H39-6-4401-105 Screw Bar 1

18 * O-ring 1

19 H39-6-1502-207 Support Plate 1

20 671-2-0100-205 Nut 1

21 H39-6-2112-108 Gable 1

Item Part Number Description Qty

22 H18-4-1905-103 Air Vent Assy. 1

23 H39-6-1803-302 Tube 1

24 H18-6-1215-100 Nut 2

25 * Special Washer 2

26 552-2-0080-106 Bevel Compressing

Spring

27 601-7-0012-000 Steel Ball 2

28 552-2-0061-102 Bevel Compressing

Spring

29 * Back-up Ring 1

30 * O-ring 1

31 H39-4-1606-207 Piston Assy. 1

32 677-5-0060-108 E-clip 1

33 677-5-0030-109 E-clip 2

34 H39-5-2111-100 Pin 1

35 H39-6-2111-106 Pin 1

36 H39-6-1602-100 Pin 1

37 H39-3-2100-204 Handle 1

38 H18-6-2112-105 Handle Grip 1

* H39-3-9902-104 Repair Kit 1

MODEL: 5HS2S35

Note: Not all components are replacement items, but are illustrated as a convenient reference of location and position in the

assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with Williams authorized repair

parts only.

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

1-866-460-7995

PARTS ILLUSTRATION

Note: To ensure safe and reliable performance, replace worn or damaged parts with Williams Authorized Replacement Parts only.

18 12

Model No. H1812

Approved By:

Checked By:

Drawn By: 陳神佑

Date: 2016.04.12

File name:H1812_1604EXP

MODEL: 5HS2S100

Note: Not all components are replacement items, but are illustrated as a convenient reference of location and position in the

assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with Williams authorized repair

parts only.

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

1-866-460-7995

PARTS LIST

Item Part Number

Description

Qty

H18-4-1600-909

Base Assy., Please see

page #10 & #11 for the

detail

H18-5-4401-207 Steel Bar 1

* O-ring 1

H18-5-1502-208 Support Plate 1

651-1-0050-103 Screw 2

532-3-0180-100 Special Washer 1

671-2-0100-205 Nut 1

H18-4-1905-103 Air Vent Assy. 1

H18-6-2122-105 Supporting Base 1

* Washer 1

H18-6-1911-100 Tube 1

605-3-0080-102 Spring Washer 2

661-2-0080-014 Nut 2

677-5-0040-102 E-clip 2

15 H18-5-1318-104

Pin 1

H28-6-1823-101 Pin 1

17 H28-6-1824-204

Pin 1

H18-3-2100-100 Handle 1

H18-6-2112-105 Handle Grip 1

H18-3-9912-104 Repair Kit for 5HS2S100 1

MODEL: 5HS2S100

Note: Not all components are replacement items, but are illustrated as a convenient reference of location and position in the

assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with Williams authorized repair

parts only.

J.H. Williams Tool Group

6969 Jamesson Road,

Midland, GA 31820

1-866-460-7995

PARTS LIST

10 11

File name: H18-4-1600-909_1507EXP

Date: 2015.07.07

Drawn By: 陳神佑

Checked By:

Approved By:

Model No. H18-4-1600-909

30 24

MODEL: H18-4-1600-909, 5HS2S100 Base Assembly

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