Wilo CronoLine-IL Bedienungsanleitung
Wilo-CronoLine-IL
Wilo-CronoTwin-DL
Wilo-CronoBloc-BL
Pioneering for You
2 161 475-Ed.01 / 2016-08-Wilo
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften
Fig. 1: IL (Design A)
Fig. 2: DL (Design A)
Fig. 3: BL (Design A)
Fig. 4: IL (Design B)
5
1.14 1.31 1.32 1.11 1.12 1.151.333.23.1 1.14
1
1.3
1.1
3
2
1.5
1.11 1.15 1.12 1.13 1.16 1.14
1.4
1.11
1.12
1.14
1.15 1.43 1.41
1.2
1.11 1.15 1.12 1.21 1.14
46
Fig. 5: BL (Design B)
1
5
1.14 1.31 1.32 1.11 1.12 1.151.333.3 3.2 3.1 1.14
1.3
1.1
3
2
1.5
1.11 1.15 1.12 1.13 1.16 1.14
1.4
1.11
1.12
1.14
1.15 1.43 1.41
1.2
1.11 1.15 1.12 1.21 1.14
46
English
1 General information.............................................................................................................................31
2 Safety.....................................................................................................................................................31
2.1 Symbols and signal words in the operating instructions ................................................................................31
2.2 Personnel qualifications ......................................................................................................................................32
2.3 Danger in the event of non-observance of the safety instructions ..............................................................32
2.4 Safety consciousness on the job ........................................................................................................................32
2.5 Safety instructions for the operator .................................................................................................................32
2.6 Safety instructions for installation and maintenance work ...........................................................................33
2.7 Unauthorised modification and manufacture of spare parts ..........................................................................33
2.8 Improper use ........................................................................................................................................................33
3 Transport and interim storage............................................................................................................33
3.1 Shipping ................................................................................................................................................................33
3.2 Transport for installation/dismantling purposes .............................................................................................33
4 Intended use .........................................................................................................................................34
5 Product information.............................................................................................................................35
5.1 Type key ................................................................................................................................................................35
5.2 Technical data ......................................................................................................................................................35
5.3 Scope of delivery .................................................................................................................................................36
5.4 Accessories ...........................................................................................................................................................36
6 Description and function.....................................................................................................................37
6.1 Description of the product .................................................................................................................................37
6.2 Anticipated noise levels ......................................................................................................................................38
6.3 Permissible forces and torques on the pump flanges (only BL pumps) .........................................................39
7 Installation and electrical connection................................................................................................40
7.1 Installation ............................................................................................................................................................40
7.2 Electrical connection ...........................................................................................................................................44
7.3 Anti-condensation heater connection ..............................................................................................................46
8 Commissioning .....................................................................................................................................46
8.1 Initial commissioning ...........................................................................................................................................46
9 Maintenance..........................................................................................................................................49
9.1 Air supply ..............................................................................................................................................................50
9.2 Maintenance tasks ...............................................................................................................................................50
10 Faults, causes and remedies................................................................................................................54
11 Spare parts ............................................................................................................................................54
12 Disposal .................................................................................................................................................56
English
Installation and operating instructions Wilo-CronoLine-IL, CronoTwin-DL, CronoBloc-BL 31
Installation and operating instructions
1 General information
About this document The language of the original operating instructions is German. All
other languages of these instructions are translations of the original
operating instructions.
These installation and operating instructions are an integral part of
the product. They must be kept readily available at the place where
the product is installed. Strict adherence to these instructions is a
precondition for the proper use and correct operation of the product.
These installation and operating instructions correspond to the rele-
vant version of the product and the underlying safety standards valid
at the time of going to print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a component of these
operating instructions.
If a technical modification is made on the designs named there with-
out our agreement or the declarations made in the installation and
operating instructions on product/personnel safety are not observed,
this declaration loses its validity.
2Safety These operating instructions contain basic information which must
be adhered to during installation, operation and maintenance. For this
reason, these operating instructions must, without fail, be read by the
service technician and the responsible specialist/operator before
installation and commissioning.
It is not only the general safety instructions listed under the main
point “safety” that must be adhered to but also the special safety
instructions with danger symbols included under the following main
points.
2.1 Symbols and signal words in the
operating instructions
Symbols General danger symbol
Danger due to electrical voltage
NOTE
Signal words DANGER!
Acutely dangerous situation.
Non-observance results in death or the most serious of injuries.
WARNING!
The user can suffer (serious) injuries. ‘Warning’ implies that (seri-
ous) injury to persons is probable if this information is disregarded.
CAUTION!
There is a risk of damaging the product/unit. ‘Caution’ implies that
damage to the product is likely if this information is disregarded.
NOTE:
Useful information on handling the product. It draws attention to
possible problems.
English
32 WILO SE 08/2016
Information that appears directly on the product, such as
• Direction of rotation arrow,
• Connection markings
• Rating plate,
• Warning sticker,
must be strictly complied with and kept in legible condition.
2.2 Personnel qualifications The installation, operating and maintenance personnel must have the
appropriate qualifications for this work. Area of responsibility, terms
of reference and monitoring of the personnel are to be ensured by the
operator. If the personnel are not in possession of the necessary
knowledge, they are to be trained and instructed. This can be accom-
plished, if necessary, by the manufacturer of the product at the
request of the operator.
2.3 Danger in the event of non-
observance of the safety
instructions
Non-observance of the safety instructions can result in risk of injury
to persons and damage to the environment and the product/unit.
Non-observance of the safety instructions results in the loss of any
claims to damages.
In detail, non-observance can, for example, result in the following
risks:
• Danger to persons due to electrical, mechanical and bacteriological
factors,
• Damage to the environment due to leakage of hazardous materials,
• Property damage,
• Failure of important product/unit functions,
• Failure of required maintenance and repair procedures.
2.4 Safety consciousness on the job The safety instructions included in these installation and operating
instructions, the existing national regulations for accident prevention
together with any internal working, operating and safety regulations
of the operator are to be complied with.
2.5 Safety instructions for the operator This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of expe-
rience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible
for their safety.
• Children should be supervised to ensure that they do not play with the
appliance.
• If hot or cold components on the product/unit lead to hazards, local
measures must be taken to guard them against touching.
• Guards protecting against touching moving components (such as the
coupling) must not be removed whilst the product is in operation.
• Leakages (e.g. from a shaft seal) of hazardous fluids (e.g. explosive,
toxic or hot) must be conveyed away so that no danger to persons or
to the environment arises. National statutory provisions are to be
complied with.
• Highly flammable materials are always to be kept at a safe distance
from the product.
• Danger from electrical current must be eliminated. Local directives or
general directives [e.g. IEC, VDE etc.] and instructions from local
energy supply companies must be adhered to.
English
Installation and operating instructions Wilo-CronoLine-IL, CronoTwin-DL, CronoBloc-BL 33
2.6 Safety instructions for installation
and maintenance work
The operator must ensure that all installation and maintenance work
is carried out by authorised and qualified personnel, who are suffi-
ciently informed from their own detailed study of the operating
instructions.
Work on the product/unit must only be carried out when at a stand-
still. It is mandatory that the procedure described in the installation
and operating instructions for shutting down the product/unit be
complied with.
Immediately on conclusion of the work, all safety and protective
devices must be put back in position and/or recommissioned.
2.7 Unauthorised modification and
manufacture of spare parts
Unauthorised modification and manufacture of spare parts will impair
the safety of the product/personnel and will make void the manufac-
turer’s declarations regarding safety.
Modifications to the product are only permissible after consultation
with the manufacturer. Original spare parts and accessories author-
ised by the manufacturer ensure safety. The use of other parts will
absolve us of liability for consequential events.
2.8 Improper use The operational reliability of the supplied product is only guaranteed
for conventional use in accordance with chapter 4 of the installation
and operating instructions. The limit values must on no account fall
under or exceed those values specified in the catalogue/data sheet.
3 Transport and interim storage
3.1 Shipping The pump is enclosed in a box or lashed to a pallet ex works and is
protected against dirt and moisture.
Transport inspection On arrival, inspect the pump immediately for any transport damage.
If transport damage is detected, the necessary steps involving the
carrier must be taken within the specified period.
Storage Before installation, the pump must be kept dry, frost-free and
protected from mechanical damage.
If available, leave the covers on the pipe connections so that no dirt
and other foreign matter can get into the pump housing.
Rotate the pump shaft once a week to prevent scoring at the bearings
and sticking. Consult Wilo about which corrosion-proofing measures
are to be carried out in the event of a long storage time.
CAUTION! Risk of damage due to incorrect packaging!
If the pump is transported again at a later time, it must be packaged
so that it cannot be damaged during transport.
• Use the original packaging for this, or choose equivalent
packaging.
3.2 Transport for installation/
dismantling purposes
WARNING! Risk of injury!
Improper transport can lead to personal injury.
• The pump must be transported using approved load lifting gear.
This must be secured to the pump flanges and, if necessary, to the
outer diameter of the motor (protection against slipping is
required!).
• To lift with a crane, the pump must be supported by suitable belts,
as shown. Place the belt around the pump in loops which tighten
from the pump’s own weight.
Andere Handbücher für CronoLine-IL
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