Wilo TOP-S Series Bedienungsanleitung

DEinbau- und Betriebsanleitung

GB Installation and operating instructions

FNotice de montage et de mise en service

NL Inbouw- en bedieningsvoorschriften

EInstrucciones de instalación y funcionamiento

IIstruzioni di montaggio, uso e manutenzione

Wilo-TOP-S/-SD/-Z/-D/-RL/-I

2 115 933-Ed.03/2011-05

Fig. 1:

Fig. 2: Fig. 3:

Fig. 4: 1~

Fig. 4: 3~

max.

med.

min.

1~230V

Fig. 4: 1~/3~ (3~400 V/3~230 V/1~230 V)

Fig. 5: Fig. 6:

Fig. 7:

Fig. 8: a Fig. 8: b Fig. 8: c

Fig. 8: d Fig. 8: e Fig. 8: f

Fig. 8: g Fig. 8: h

TOP-D

1 ~ 230 V/N/50 Hz

L1 N

U1 V1 W1

W2 U2 V2

TOP-D

3 ~ 400 V/N/50 Hz

L1 L2 L3

U1 V1 W1

W2 U2 V2

TOP-D

3 ~ 230 V/N/50 Hz

L1 L2 L3

U1 V1 W1

W2 U2 V2

TOP-D

SK 602

SK 622

3 ~ 400 V/N/50 Hz

N1 2

WSK

W N 15 10 10 11

U1 V1 W1

15 10

W2 U2 V2

TOP-D

SK 602

SK 622

3 ~ 230 V/N/50 Hz

N12

WSK

W N 15 10 10 11

U1 V1 W1

15 10

W2 U2 V2

TOP-D

SK 602

SK 622

1 ~ 230 V/N/50 Hz

L3 N

N12

WSK

W N 15 10 10 11

U1 V1 W1

15 10

W2 U2 V2

1 ~ 230 V/N/50 Hz

TOP-S

SK 602

SK 622

L2L1

L3 N

N1 2

WSK

W N 15 10 10 11

15 10

TOP-Z

TOP-SD

med.

min.

max.

X4 X3 X2 X1

TOP-S

TOP-SD

TOP-Z

TOP-RL

TOP-I

L1PE

1~230 V/N/50 Hz

English

28 WILO SE 05/2011

Installation and operating instructions

1 General

About this document

The language of the original operating instructions is German. All other lan-

guages of these instructions are translations of the original operating instruc-

tions.

These installation and operating instructions are an integral part of the product.

They must be kept readily available at the place where the product is installed.

Strict adherence to these instructions is a precondition for the proper use and

correct operation of the product.

These installation and operating instructions correspond to the relevant version

of the product and the underlying safety standards valid at the time of going to

print.

EC declaration of conformity

A copy of the EC declaration of conformity is a component of these operating

instructions.

If a technical modification is made on the designs named there without our

agreement, this declaration loses its validity.

2Safety

These operating instructions contain basic information which must be adhered

to during installation, operation and maintenance. For this reason, these oper-

ating instructions must, without fail, be read by the service technician and the

responsible specialist/operator before installation and commissioning.

It is not only the general safety instructions listed under the main point “safety”

that must be adhered to but also the special safety instructions with danger

symbols included under the following main points.

2.1 Indication of instructions in the operating instructions

Symbols:

General danger symbol

Danger from electrical voltage

USEFUL NOTE:

Signal words:

DANGER!

Acutely dangerous situation

Non-observance results in death or the most serious of injuries.

Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I 29

English

WARNING!

The user can suffer (serious) injuries. 'Warning' implies that (serious) injury

to persons is probable if this information is disregarded.

CAUTION!

There is a risk of damaging the product/unit. 'Caution' implies that damage

to the product is likely if this information is disregarded.

NOTE: Useful information on handling the product. It draws attention to possi-

ble problems.

Information that appears directly on the product, such as

• Direction of rotation arrow

• Identification for fluid connections

• Name plate

• Warning sticker

must be strictly complied with and kept in legible condition.

2.2 Personnel qualifications

The installation, operating and maintenance personnel must have the appropri-

ate qualifications for this work. Area of responsibility, terms of reference and

monitoring of the personnel are to be ensured by the operator. If the personnel

are not in possession of the necessary knowledge, they are to be trained and

instructed. This can be accomplished if necessary by the manufacturer of the

product at the request of the operator.

2.3 Danger in the event of non-observance of the safety instructions

Non-observance of the safety instructions can result in risk of injury to persons

and damage to the environment and the product/unit. Non-observance of the

safety instructions results in the loss of any claims to damages.

In particular, lack of care may lead to problems such as:

• Danger to persons due to electrical, mechanical and bacteriological influences,

• damage to the environment due to leakage of hazardous materials,

• damage to property,

• failure of important product/unit functions,

• failure of required maintenance and repair procedures.

2.4 Safety consciousness on the job

The safety instructions included in these installation and operating instructions,

the existing national regulations for accident prevention together with any

internal working, operating and safety regulations of the operator are to be

complied with.

English

30 WILO SE 05/2011

2.5 Safety instructions for the operator

This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appli-

ance.

• If hot or cold components on the product/the unit lead to hazards, local meas-

ures must be taken to guard them against touching.

• Guards protecting against touching moving components (such as the coupling)

must not be removed whilst the product is in operation.

• Leakages (e.g. from the shaft seals) of hazardous fluids (which are explosive,

toxic or hot) must be led away so that no danger to persons or to the environ-

ment arises. National statutory provisions are to be complied with.

• Danger from electrical current must be eliminated. Local directives or general

directives [e.g. IEC, VDE etc.] and local power supply companies must be

adhered to.

2.6 Safety instructions for installation and maintenance work

The operator must ensure that all installation and maintenance work is carried

out by authorised and qualified personnel, who are sufficiently informed from

their own detailed study of the operating instructions.

Work on the product/unit must only be carried out when at a standstill. It is

mandatory that the procedure described in the installation and operating

instructions for shutting down the product/unit be complied with.

Immediately on conclusion of the work, all safety and protective devices must

be put back in position and/or recommissioned.

2.7 Unauthorised modification and manufacture of spare parts

Unauthorised modification and manufacture of spare parts will impair the safety

of the product/personnel and will make void the manufacturer's declarations

regarding safety.

Modifications to the product are only permissible after consultation with the

manufacturer. Original spare parts and accessories authorised by the manufac-

turer ensure safety. The use of other parts will absolve us of liability for conse-

quential events.

2.8 Improper use

The operating safety of the supplied product is only guaranteed for conven-

tional use in accordance with Section 4 of theoperating instructions. The values

in operation must on no account undershoot or overshoot the limit values spec-

ified in the catalogue/data sheet.

Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I 31

English

3 Transport and interim storage

On arrival, immediately check the product and its packaging for damage in tran-

sit. If damage is found, the necessary actions involving the forwarding agent

must be taken within the specified period.

CAUTION! Risk of injuries to personnel and damage to the product!

Incorrect transport and interim storage can cause damage to the product and

injury to personnel.

• The pump and its packaging must be protected against moisture, frost and

mechanical damage during transport and interim storage.

• Packaging that has become weakened loses its strength and call allow the

product to fall out, causing injury to personnel.

• When the pump must be transported, it may be carried only by the motor/

pump housing. Never carry it by the module/terminal box, cable or external

capacitor.

4Intendeduse

Circulation pumps are used for delivering liquids in

• hot water heating systems

• underfloor heating (recommendation TOP-Z and TOP-I)

• cooling and cold water circuits

• closed-circuit industrial circulation systems

WARNING! Health hazard!

Because of the materials used in their construction, pumps of the

TOP-S/-SD/-D/-RL range are unsuitable for use in applications involving

drinking water or foodstuffs.

Pumps of the TOP-Z and TOP-I range are additionally suitable for use in

• drinking water circulation systems

English

32 WILO SE 05/2011

5 Product information

5.1 Type key

Example: TOP-S 25/5 EM

TOP Circulation pump, glandless

S -S/-RL=Standard type

-SD = Standard type, twin-head pump

-Z = Single-head pump for drinking water circulation sys-

tems

-D = Constant speed (max. 1400 rpm)

-I = Industrial type

25 Threaded connection [mm]:20 (Rp ¾), 25 (Rp 1), 30 (Rp 1¼)

Flange connection: DN 32, 40, 50, 65, 80, 100, 125

Combination flange

(PN 6/10): DN 32, 40, 50, 65

/5 Maximum delivery head in [m] Q = 0 m3/h

EM EM = single-phase motor

DM = three-phase motor

5.2 Technical data

Max. flow rate Depends on the pump type (see catalogue)

Max. delivery head Depends on the pump type (see catalogue)

Speed Depends on the pump type (see catalogue)

Mains voltage 1~230 V to DIN IEC 60038

3~400 V to DIN IEC 60038

3~230 V* to DIN IEC 60038

(optionally with change-over switch)

*Exception: TOP-S/-SD 80/15 and 80/20

For other voltages see name plate

Nominal current See name plate

Frequency See name plate (50 or 60 Hz)

Insulation class See name plate

Protection class See name plate

Power consumption P1See name plate

Nominal diameters See type key

Connection flange See type key

Pump weight Depends on the pump type (see catalogue)

Permitted ambient

temperature

-20 °C to +40 °C

Max. rel. humidity d95%

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