Wilo Wilo-Star-Z NOVA Bedienungsanleitung

GB Installation and operating instructions

FNotice de montage et de mise en service

EInstrucciones de instalación

yfuncionamiento

IIstruzioni di montaggio, uso e

manutenzione

GR    

TR Montaj ve kullanma klavuzu

HBeépítési és üzemeltetési utasítás

PL Instrukcja montau i obsugi

Wilo-Star-Z NOVA

4 160 098-Ed.01/2011-11-Wilo

GB Installation and operating instructions 2

FNotice de montage et de mise en service 14

EInstrucciones de instalación y funcionamiento 26

IIstruzioni di montaggio, uso e manutenzione 38

GR     50

TR Montaj ve kullanma klavuzu 62

HBeépítési és üzemeltetési utasítás 74

PL Instrukcja montau i obsugi 86

Overview

2WILO SE 11/2011

English

Installation and operating in-

1Overview

Turn the motor head or remove it

>Page 9

Connections >Page 5

Valves >Page 7

Connecting

>Page 9

Faults >Page 13

Type key >Page 5

Electrical connection >Page 10

Safety >Page 3

Principle of operation >Page 7

Installation >Page 8

Safety

Installation and operating instructions Wilo-Star-Z NOVA 3

English

2Safety

About these instructions • Read through these instructions completely

before installation. Non-observance of these

instructions can result in injury to persons and

damage to the pump/unit.

• Once installation work is complete, pass the

instructions on to the end user.

• Keep the instructions near the pump. They

can be used as a reference if problems occur

later.

• We accept no liability for damages resulting

from failure to follow these instructions.

Safety information Important safety information is indicated as fol-

lows:

Danger: Indicates a danger to life due to

electrical current.

Warning: Indicates a possible danger to

life or injury.

Caution: Indicates possible risks to the

pump or other items.

Note: Highlights tips and information.

Safety

4WILO SE 11/2011

English

Qualification The pump may only be installed by qualified per-

sonnel. This product may not be commissioned or

operated by persons with insufficient account-

ability (including children) or who do not possess

the relevant specialist knowledge. Exceptions are

only permitted on appropriate instruction from

safety-responsible persons. The electrical con-

nection may only be established by a qualified

electrician.

Regulations The current versions of the following regulations

must be observed when installing the equipment:

• Accident prevention regulations

• DVGW worksheet W551 (in Germany)

• VDE 0370/Part 1

• Other local regulations (e.g. IEC, VDE, etc.)

Conversion, spare parts The pump must not be technically modified or

converted. It is not permitted to open the pump

motor by removing the plastic lid. Only use origi-

nal spare parts.

Transport Unpack and check the pump and all accessories

upon receipt. Report any damage sustained in

transit immediately.

Dispatch the pump in the original packing only.

Electrical current There is a danger of an electric shock when work-

ing with electrical current. Therefore:

• Switch off the power before beginning work

on the pump and make sure that it cannot be

switched on again accidentally.

• Do not kink or nip the power cable or allow it

to come into contact with heat sources.

• The pump is protected against drips in

accordance with protection class IP 42. Pro-

tect the pump against water spray. Do not

immerse in water or other fluids.

Technical data

Installation and operating instructions Wilo-Star-Z NOVA 5

English

3 Technical data

3.1 Type key

3.2 Connections

Star-Z Series:

Standard secondary hot water circulation

pump, glandless pump

NOVA Type designation

A = with check valves

C = with check valves

C = and ready for connection with plug clock

C = timer

Star-Z NOVA

Screwed connection: 15 (Rp 1/2")

Star-Z NOVA A and Star-Z NOVA C

Screwed connection: 15 (Rp 1/2") and check

valves

Technical data

6WILO SE 11/2011

English

3.3 Data

See name plate or Wilo catalogue for further

information.

3.4 Scope of delivery

1Pump

2 Thermal insulation shell

3 Sealing rings

4Wilo-Connector

5 Installation and operating instructions

(not shown)

Star-Z NOVA, Star-Z NOVA A,

Star-Z NOVA C

Mains voltage 1 ~ 230 V / 50 Hz

Protection class 42

Nominal diameter

of connecting pipes R 1/2

Installation length 84 mm

(Type A: 138 mm)

Maximum permissible

operating pressure 10 bar

Permitted fluid

temperature range 2°Cto65°C,

in short-term operation up to 2 hours 70 °C

Max. ambient

temperature + 40 °C

Max. permitted total

hardness in secondary hot

water circulation systems 20 °dH

Principle of operation

Installation and operating instructions Wilo-Star-Z NOVA 7

English

4 Principle of operation

4.1 Application

The pump is intended for pumping potable or

process water in a circulation system.

4.2 Functions

Valves The Star-Z NOVA A and Star-Z NOVA C versions

are equipped with a non-return valve (1) on the

pressure side and with a stop valve (2) on the suc-

tion side.

When exchanging the motor head (3), it is suffi-

cient to cut the power by unplugging the con-

nector (5) and to close the stop valve at the

rotating slot (4). The motor head can then be sim-

ply unscrewed >Page 9.

Installation

8WILO SE 11/2011

English

5Installation

5.1 Mechanical installation

Installation site Provide a weatherproof, frost-free, dust-free and

well-ventilated room for the installation. Choose

an installation site that is easily accessible.

1. Prepare the installation site so that the pump

can be installed without being exposed to

mechanical stresses.

2. Choose the right installation position - only as

shown in (Fig. A).

The arrow on the back of the housing indi-

cates the direction of flow.

Danger: Before starting work, make sure

that the pump has been disconnected from the

power supply.

Caution: Dirt can cause the pump to fail.

Flush the pipe system before installation.

Note: In the case of the Star-Z NOVA A

and Star-Z NOVA C versions, the stop valve and

non-return valve are pre-installed. In the case of

the Star-Z NOVA version, these valves have to

be installed additionally.

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