Windsor CLP Bedienungsanleitung

CARPET

EXTRACTOR

MODELS: CLP

CLP-J

Contents:

2. Safety Instructions

3. Grounding Instructions

4. Operating the Extractor

5. Operations

Maintenance

6. Service

7. Wiring Diagrams

Vat

and Pump Assembly

IO.

Brush Housing

Drive Assembly

11. Handle

Controls Assembly

14. Tank Assembly

.....

Warranty

CLP/CLP-J 98032 2/1/99

IMPORTANT

SAFETY

INSTRUCTIONS

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

When using an electrical appliance, basic precaution must

always be followed, including the following:

READ

ALL

INSTRUCTIONS

BEFORE

USING

THIS

MACHINE.

This machine is for commercial use.

Do not

operate without filters (dry or wet) in place.

Use

only as described in this manual. Use only manufacturer’s recommended attachments.

Use

indoors only.

Do not

use outdoors and do not expose to rain.

Machine can cause a fire when operating near flammable vapors or materials.

Do not

operate this

machine near flammable fluids, dust or vapors.

Do not

pick up flammable fluids, dust or vapors.

Do not

vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

Do not

handle the plug or machine with wet hands.

Do not

leave the machine unattended. Unplug machine from outlet when in use and before servicing.

Do not

leave the machine unattended. Unplug machine from outlet when not in use and before servicing.

Do not

unplug machine by pulling on cord. To unplug, grasp the plug,

not

the cord.

Do not

use with damaged cord or plug. Follow all instructions in this manual concerning grounding the

machine.

If the machine is

not working properly,

has been dropped, damaged, left outdoors, or cropped into

water, return it to an Authorized service center.

Do not

pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around

sharp edges or corners.

Do not

pull/run machine over cord.

Keep

cord away from heated surfaces.

Do not

allow to be used as a toy.

Close attention

is necessary when used by or near children.

Do not

operate machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

Keep

hair, loose clothing, fingers, and all parts of the body away from openings and moving

parts.

Use

extra caution when cleaning on stairs,

Do not

use machine as a step.

Connect to a

properly

grounded outlet. See Grounding Instructions.

Maintenance and repairs must be done by qualified personnel.

Rotating fan blades inside the cover. Before opening cover, switch off machine. Wait until the fan/brush

stops completely or dust and debris may be ejected.

SAVE

THESE

INSTRUCTIONS

98032

7/1/97

INSPECTION

Carefully

unpack

and

inspect

your

extractor

for

shipping

dam-

age.

Each

unit

operated

and

thoroughly

inspected

before

ship-

ping,

and

any

damage

the

responsibility

the

carrier,

who

should

notified

immediately.

ELECTRICAL

This

extractor

operates

standard

amp

115

volt

cir-

cuit.

*Voltages

below

105

volts

above

125

volts

could

cause

serious

damage

motors.

Wiring

diagram

mounted

inside

handle

control

panel

machine.

*Special

voltage

models

avail-

able.

WARNING: To avoid electric shock:

Use indoors only.

2. To reduce risk of fire, do not use volatile substances.

Use only cleaners intended for carpet application.

GROUNDING INSTRUCTIONS:

This

appliance

must

grounded.

should

malfunction

break

down,

grounding

provides

path

least

resistance

for

electric

current

reduce

the

risk

electric

shock.

This

ap-

pliance

equipped

with a

cord

having

equipment-grounding

conductor

and

grounding

plug.

The

plug

must

inserted

into

appropriate

outlet

that

properly

installed

and

grounded

accordance

with

all

local

codes

and

ordinances.

This

appliance

for

use

nominal

120-volt

circuit,

and

has

grounded

plug

that

looks

the

plug

“Fig.

A”.

tempo-

rary

adaptor

that

looks

the

adaptor

“Fig.

C”

may

used

connect

this

plug

to a

2-pole

receptacle

as shown in

“Fig.

B”,

properly

grounded

outlet

not

available.

The

temporary

adaptor

should

used

only

until

properly

grounded

outlet

(Fig.

can be

installed

qualified

electrician.

The green

col-

ored

rigid

ear,

lug,

the

extending

from

the

adaptor

must

beconnected to

permanent

ground

such asa

properly

grounded

outlet

box

cover.

Whenever

the

adaptor

used,

must

held

place

metal

screw.

Gro,unding

Fig.

Tab For Grounding

Screw Grounded Outlet Box

Fig.

Fig. C

EXTENSION CORDS

90032 7/1/97

WARNING:

mproper

connection

the

equipment-

grounding

conductor

can

result

risk

electric

shock.

Check

with

qualified

electrician

service

person

you

are

doubt as

whether

the outlet

properly grounded.

not

modify the plug provided withthe appliance

willnot

fit

outlet,

have

proper

outlet

installed

qualified

electrician.

FILLING

THE

CLIPPER

Remove

clear

dome

from

upper

tank.

not

remove

the

two

vacuum

hoses.

NOTE: Dome can be set securely between

handle uprights when the handle is in operating position.

Lift

upper

recovery

tank

from

machine

and

set

aside.

3. Use

clean

bucket

fill

solution

tank

with

hot

water.

Add

non

foaming

concentrate

for

use

hot

water

extractors

the

pro-

portions

noted

the

container.

NOTE: If powdered soap

used,

premix

with hot water before

filling solution tank.

Reinstall

recovery

tank

and

dome.

Make

sure

hoses

are

snug

the

dome.

CAUTION:

Toavoidpossibledistortionofpolyethylenesolution/

recovery tanks, DO NOT USE WATER TEMPERATURE

THAT EXCEEDS 140” F (60’ C).

NOTE: Make sure dome is seated correctly to ensure proper vacuum seal.

CHEMICALS

CAUTION:

Use only the suitable chemicals listed below. Using in-

compatible chemicals will damage the machine. Dam-

ages of this type are not covered under warranty.

Carefullyreadingredientsonmanufacturer’slabel be-

fore using any product in this machine.

SUITABLE

CHEMICALS

Alkalis

Clorox II Bleach*

Defoaming Agents

Detergents

Hydroxides

Oxygen Bleaches

Soaps

Sta- Puf Fabric Softener*

Vinegar

White Monday Bleach*

* Registered Trademark

INCOMPATIBLE

CHEMICALS

Aldehydes

Aromatic Hydrocarbons

Butyls

Carbon Tetrachloride

CIorox*

Chlorinated Bleaches

Chlorinated Hydrocarbons

D-Llmonene

Lysol*

Methyls (MEK)

Perchlorethylene(perc)

Phenols

Trichlorethylene

NOTE:

Vacuum the carpet and make sure it is cleared of

surface debris before cleaning with the CLIPPER.

NOTE: Attach strain relief/cord retainer to the power cord.

Make

loop

power

cord

approximately

12”

from

twist

lock

receptacle

end.

Slide

cord

loop

through

slot

retainer

arm.

Pull

slack

cord

back

through

slot

secure.

Attach

retainer

handle.

For

larger

unobstructed

areas,

reverse

the

handle

and

use

the

machine’s

brush

assisted

propelling

motion.

Adjust

brush

proper

cleaning

position

using

lever

located

lower

back

the

motor

housing.

Start

No.

“new

brush”

(black)

position.

carpet

pile

agitation

desired,

lower

brush

setting

one

position

time.

(Fig.

Recovery

tank

drain

hose

Vacuum

recovery

hose

Vacuum

hose

Solution

tank

drain

hose

Auxiliary

tool

outlet

nipple

Solution

directional

Brush

height

adjustment

lever

Check

sure

solution

dlrectional

valve

set

“Carpet

Spray”

position.

(Fig.

VAC

SWITCH

CONTINUOUS

PUMP

SWITCH

BRUSH

SWITCH

BRUSH

RESET

VAC

98032 7/l/97

OPERATING THE CLIPPER

(Cont.)

NOTE:

Starting

the

machine

with

dry

brush

resting

the

carpet

may

trip

brush

circuit

breaker.

The

vacuum

motor

also

protected

circuit

breaker.

The

breaker

will

only

trip

under

conditions

abuse

faulty

vac

motor.

Dispense

solution

using

either

the

“Continuous Flow”

switch

for

large, open areas

the

“Intermittent Solution”

button

for

cleaning

smaller,

confined

areas.

Walk-

ing

backwards, move the machine over the area to be cleaned.

The machine’s brush assistance should allow the unit to be

moved

you

work,

check

see

there

foam

build

the

recovery

bucket,

there

is,

turn

the

machine

off

and

add

the

recommended

amount

defoaming

compound

the

recovery

tank.

Never put defoamer in solution tank!

WARNING:

overflow

foam

into

the

vacuum

intake

can

damage

the

vac

motor.

Always

aware

the

waste

water

level

the

recovery

tank.

When

about

three-quarters

full,

turn

off

the

machine,

remove

the

dome

and

lift

off

the

recovery

tank

empty.

The

tank

has

convenient

carrying

handle

grip

the

underside.

When

the

machine

runs

out

cleaning

solution

(this

can

easily

detected

streaking

and

incomplete

cleaning

the

carpet,

looking

spray

manifold

from

side

machine)

turn

off

the

machine,

remove

the

dome

and

re-

covery

bucket,

and

re-fill

the

clean

solution

tank.

Replace

the

recovery

tank

and

dome.

Turn

the

machine

back

and

continue

cleaning.

10.

Ventilate

area

after

carpet

has

been

cleaned.

Keep

children

and

pets

away

and

not

walk

carpet

until

through-

dry.

OPERATING THE CLIPPER WITH

ACCESSORY TOOLS

The

CLIPPER

easily

adapted

for

use

with

the

following

Windsor

accessory

tools:

DHT-UPII3-SW-SFW-SW/PRO

Turn

solution

valve

“Accessory Tool”

position.

Remove

recovery

hose

from

dome

and

insert

vacuum

hose

for

accessory

tool

its

place.

Attach

solution

hose

from

accessory

tool

brass

solution

nipple

lower

back

chassis.

Make

sure

that

solution

tank

has

cleaning

solution

and

that

recovery

tank

and

dome

are

place

and

ready

for

operation.

5. Switch

CLIPPER’s

Vacuum and Continuous switches

only.

Use

accessory

tools

with

and

standard

extractor.

WARNING:

not

switch

brush

switch

when

operating

the

machine

with

accessory

tools.

Carpet

damage

may

occur.

Make

sure

that

the

solution

valve

returned

the

“Carpet

Spray”

position

before

using

the

machine

again

for

self-

contained

carpet

cleaning.

NOTE:

In the following instructions all letter

will be shown in the up-

coming graphical examples in this guide.

MAINTENANCE INSTRUCTIONS FOR CLIPPER

WARNING:

Remove

machine

power

cord

from

electrical

source

before

making

any

adjustments

repairs

the

machine.

Only qualified maintenance personnel are to perform repairs.

To adjust handle locking lever

and

adjust

control

cable

needed.

(Page

VAC SHOE

Remove

allen

screws

replace

vac

shoe

spacers

needed.

NOTE:

When

reinstalling

vac

shoe,

make

sure

the

wave

washers

are

floating

and

not

pinched

between

parallel

arm

spacers

and

vac

shoe

casting.

BRUSH ASSEMBLY

BEARING

Remove

belt

guard

and

“ROLL

belt

off

motor

pulley.

Tilt

machine

back

handle

and

remove

brush

pulley

guard.

Remove

shaft

retaining

screws I$,:

and

washers

from

each

end

brush

shaft.

Replace

brush

bearings

required.

TRANSPORT WHEELS

Remove

screw

and

hub

cap

and

slide

wheel

off

axle..

Before

reinstalling

wheel,

clean

axle

and

apply

light

coating

silicone

lubricant.

SUPPORT ROLLER

Tilt

machine

back

handle.

Loosen

lock

nuts

each

end

roller

axle

and

remove

roller

assembly.

Repair

required.

Before

reinstalling,

clean

axle

and

apply

light

coating

silicone

lubricant.

SWITCH CONTROL PANEL

Remove

screws

holding

rear

ABS

panel.

replace

switches

required.

CAUTION:

When

replacing

switches,

make

sure

wire

leads

are

connected

proper

terminals.

Refer

wiring

diagram

located

back

panel

(or

owners

manual)

for

assistance.

TO ACCESS VAC, PUMP AND BRUSH MOTOR

Remove

solution

from

both

tanks.

Remove

dome

and

recovery

tank.

Tilt

machine

back

handle

and

remove

(4)

nuts

holding

solution

tank

base.

Return

machine

upright

position.

Raise

tank

and

remove

solution

inlet

hose

from

tank

and

lay

tank

aside..

VAC MOTOR

Remove

vacuum

and

exhaust

hoses

from

vat

motor.

Tilt

machine,back

handle.

Remove

(2)

bolts

holding

mounting

bracket

base.

Return

machine

upright

position.

Disconnect

wire

leads

and

remove

vac

motor

98032

VAC MOTOR

(cont.)

inspect

motor

brushes,

remove

brush

holder

assembly.

Brushes

should

replaced

when

worn

3/8

inch

after

about

750

operating

hours.

After

second

brush

replacement,

the

armature

commutator

should

checked

for

pitting

and

concentricity.

Vac

motors

can

repaired

but

such

repairs

should

made

qualified

motor

repair

shop.

The

green

ground

wire

must

attach

the

motor

the power cord

for

safe op-

eration.

See

wiring

dia-

(actual size)

PUMP ASSEMBLY

Disconnect

pump

motor

leads.

Remove

(4)

screws

holding

pump

chassis

lift

out

pump.

Refer

pump

drawing

for

replacement

parts.

CAUTION:

When

replacing

hosebarbs

pump

head-

NOT

OVERTIGHTEN-

this

could

crack

intake

and

exhaust

ports

the

pump

head.

WARNING:

The internal solution hoses are encased in an outer

hose to protect the electrical component parts in the unlikely event

a solution hose should rupture. Replace hoses exactly as originally

supplied.

SOLUTION VALVE

Remove

recovery

and

solution

tanks.

Remove

auxiliary

solution

outlet

nipple.

3. Remove

solution

valve

lever..

Remove

(2)

screws

holding

valve

clamp

chassis.

Lift

out

valve

asm,

and

disconnect

solution

hoses.

Repair

required.

VAC EXHAUST MUFFLER

Remove

exhaust

hose

from

muffler

elbow.

Tilt

machine

back

handle.

Remove

exhaust

deflector

and

hex

retaining

nut

required.

MANIFOLD ASSEMBLY

Remove

pump

from

chassis

access

solution

outlet

hose..

2. Remove

hose

from

hosebarb

manifold.

3. Tilt

machine

back

handle.

Remove

(2)

screws

holding

manifold

chassis Remove

manifold

and

repair

required.

SPRAY JETS

prevent

clogged

jets

due

alkaline

build-up,

the

spray

system

should

flushed

with

gallons

clean

hot

water

the

end

each

day.

The

machine

equipped

with

“Quick

Change”

jets

that

can

easily

removed

for

cleaning.

remove

push

jet

and

rotate

l/4

turn.

Wash

jets

and

blow

dry.

not

use

pins

wire

remove

obstruction

this

will

change

spray

pattern.

BRUSH DRIVE MOTOR

Remove

exhaust

hose

from

vac

motor.

Disconnect

motor

lead

wires.

Move

brush

adjustment

lever

lowest

position

and

tilt

machine

back

handle.

Return

machine

upright

position

and

lift

out

motor.

Repair

replace

required.

NOTE:

When

reinstalling

motor,

make

sure

motor

pulley

line

with

brush

pulley.

Use

straight

edge

for

alignment

needed.

After

assembly

run

machine

carpet

check

for

belt

slippage

move

rearward

tighten

belt.

DAILY

REGULAR MAINTENANCE.

Empty

unused

cleaning

solution

using

clear

plastic

hose

located

lower

back

solution

tank.

Inspect

and

clean

filter

screen

solution

tank.

Flush

pumping

system

with

gallons

clean,

hot

water.

After

each

use,

rinse

tank

with

fresh

water.

Periodically

inspect

the

recovery

tank

and

decontaminate

necessary,

using

Hospital

Grade

Virucide

l-10

bleach

water

solution.

Waste

water

should

disposed

properly.

Rinse

recovery

tank

with

clean

water.

5. Check

for

and

remove

any

lint

debris

around

brush

and

vac.

shoe.

Check

spray

jets

and

clean

solenoid

valve

required.

NOTE:

Always store machine with brush in “Store” position.

PERIODIC MAINTENANCE

Twice

month,

flush

white

vinegar

solution

(One

quart

vinegar

two

gallons

water)

anti-browning

solution

(mixed

directed)

through

the

extractor.

This

will

prevent

build-up

alkaline

residue

the

system.

spray

jets

become

clogged,

remove

the

spray

tips,

wash

them

thoroughly,

and

blow

dry.

NOTE:

not

use

pins,

wire,

etc.

clean

nozzles

this

could

destroy

spray

pattern.

spray

jets

drip

after

the

pump

turned

off,

solenoid

valve

may

need

cleaned.

Apply

silicone

lubricant

solution

nipple.

Periodically

inspect

all

hoses,

electrical

cables,

filters

and

con-

nections

your

machine.

Frayed

cracked

hoses

should

repaired

replaced

eliminate

vacuum

solution

pressure

loss.

Because

the

electrical

cable

must

well

insulated

and

cable

connector

screws

kept

tight,

the

cable

insulation

broken

’

frayed,

repair

replace

immediately.

Don’t

take

chances

with

electrical

fire

shock.

PROTECT FROM FREEZING

becomes

necessary

store

temperatures

that

could

drop

below

the

pumping

system,

hoses

and

valves

must

protected

from

freezing

with

methyl

hydrate

window

washer

antifreeze

solution.

not

use

ethylene

glycol

cooling

system

antifreezes.

Add

gallon

two

window

washer

antifreeze

the

supply

tank,

turn

pump

switch

and

spray

until

the

antifreeze

solution

fills

the

solution

lines.

Drain

out

the

leftover

antifreeze

from

the

supply

tank.

Always

allow

the

unit

reach

room

temperatures

before

filling

with

hot

water

operating.

VAC

PUMP

ASSEMBLY

98032

7/l

8198

CL P 98032

7/l

6/98

BRUSH

HOUSING

DRIVE

ASSEMBLY

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CleanFreak

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BETCO

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IPC

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