Winget 100T Service-Handbuch
CONTENTS
Section Page
INTRODUCTION
Introduction III
Warranty IV
EU/UKCA/UKNI Declaration of Conformity
Safe Working 1.1
Decals 1.3
Lashing down & lifting points 1.5
OPERATION
Installation 2.1
Yanmar L48 engines 2.2
Mixer drum positions 2.5
Mixing 2.5
Mixer drum rotation 2.5
End of work procedures 2.6
Lighting Board 2.7
SERVICING
Service schedule 3.1
Greasing and lubrication 3.2
Drum drive 3.2
Bolt torques 3.3
Engines: refer to the separate
Operator's Manual for full
procedures
Air cleaner 3.3
Oil change 3.4
Oil filter 3.4
Fuel filter & priming the
fuel system 3.5
Battery 3.6
Mixing drum assembly 3.7
Mixing drum drive overhaul 3.9
Suspension units 3.10
Tyres 3.10
Section Page
TECHNICAL INFORMATION
Lubricants 4.1
Mixer drum sealant 4.1
Tyre pressures 4.1
Noise levels 4.1
Drum speed 4.1
Engines 4.1
Dimensions 4.2
Yanmar L48 key start wiring 4.3
PARTS
Illustrations of all mixer components (at
rear of book)
II INTRODUCTION
INTRODUCTION III
THE HANDBOOK MUST NOT BE REMOVED FROM THE MACHINE.
The Handbook must be kept clean and in good condition. Additional copies of the
Handbook can be obtained from your Distributor.
The contents of this Operator's Handbook are designed as a guide to the machine's
controls, operation, working capacities and maintenance. It is not a training manual.
Only trained operators should use this machine. Contact the C.I.T.B. or equivalent body fo
r
advice on training.
These are the original instructions in the English Language issued by Winget Limited to
comply with the requirements of Directive 2006/42/EC
THE HANDBOOK
The operator must read all the Handbook and fully understand its contents
before attempting to operate the machine.
In this Handbook are WARNING notes. They are preceded by this symbol:
These notes are used to indicate the procedure being described in the
Handbook must be followed to avoid serious injury or death to yourself or to
others; or damage to the machine.
The warnings are also used to protect the machine from unsafe servicing
p
ractices.
Pay particular attention to the warnings given in the Handbook.
If you have any doubts about any aspect of the machine's capability or servicing
procedures, you must consult the manufacturer.
The contents of this Handbook, although correct at the time of publication
may be subject to alteration by the Manufactures without notice.
Winget Limited operate a policy of continuous product development.
Therefore, some illustrations or text within this publication may differ from
your machine.
IV INTRODUCTION
WARRANTY TERMS & CONDITIONS
The Manufacturer assures you that if any part of the machine becomes defective due to
faulty manufacture or materials within 12 months from the date of purchase, the part will
be repaired or replaced under warranty free of charge by any authorised Winget
Distributor. Warranty repairs must be carried out by Winget Distributors.
This Warranty is given to the first owner and may be transferred to subsequent owners fo
r
the balance of the Warranty period.
The Manufacturer’s liability only extends to the costs of repair or replacement of the faulty
parts and necessary labour charges involved in the repairs. The Company accepts no
liability for any consequential loss, damage or injury, resulting directly or indirectly from any
defect in the goods.
Items not covered by Warranty and considered to be the customer’s responsibility include
normal maintenance services; replacement of service items and consumables;
replacement required due to abuse, accident, misuse or improper operation; replacement
of wearable items e.g. pins, bushes, brake linings, clutch linings etc.
The Warranty will not apply where the equipment is modified, converted, or used fo
r
purposes other than those for which it was designed, unless clearance for the
modifications etc. have been granted by the Manufacturer, in writing.
The Pre-Delivery Inspection and Warranty Registration Document must be completed
correctly and returned to the Manufacturer within 7 days of sale date. Failure to do so may
result in the claim being subsequently rejected.
Tyres and tubes are not covered by Warranty, but are covered by the tyre manufacturer’s
own warranty system which provides against defects in material or workmanship. Engines
are covered separately by the engine manufacturers, and engine warranty repairs must be
handled by the relevant engine manufacturers’ distributors.
No claim will be considered if other than genuine Winget Limited parts, which must be
obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or i
f
lubricants other than those recommended by Winget Limited are used.
The equipment must be serviced in accordance with the service schedules laid down by
Winget Limited. Evidence that these have been complied with may be required before
Warranty Claims are reimbursed.
The Manufacturer’s policy is one of continuous improvement. Winget Limited reserve the
right to change specifications without notice. No responsibility will be accepted fo
r
discrepancies which may occur between specification of machines and the descriptions
contained in publications.
INTENTIONALLY BLANK PAGE
INTENTIONALLY BLANK PAGE
OPERATION
SAFE WORKING 1.1
Safety is the responsibility of the persons working with this
machine. Think “safety” at all times. Read and remembe
r
the contents of this Handbook.
MACHINE MODIFICATION
Any modifications to the machine will affect its working parameters and safety
factors. Refer to the Manufacturers before fitting any non-standard equipment
or parts.
The manufacturers accept no responsibility for any modifications made afte
r
the machine has left the factory, unless previously agreed by the
Manufacturers in writing. The Manufacturers will accept no liability for damage
to property, personnel or the machine if failure is brought about due to such
modifications, or fitment of spurious parts.
Only trained operators should use this machine.
Always be aware of local and national regulations governing the use of the
machine.
Always ensure that all guards are in position and correctly fitted.
Only authorised persons should be allowed to operate the mixer, or be in the
immediate area.
Never add fuel or lubricant to the machine while it is running.
Keep the area around the machine clear of obstructions, which could cause
persons to fall onto moving parts.
Keep the body and clothing clear of all moving and hot parts.
Always ensure that during operation the mixer is standing on stable and level
ground and that the wheels are chocked or the Handbrake applied.
Keep the engine housing lid closed when the engine is running.
The towing speeds of Fast Tow mixers, when used on public highways, may
be subject to local or national road traffic regulations.
Wear suitable personal protective equipment (PPE) i.e. heavy duty gloves,eye
protection and suitable footwear
ENGINE
ELECTRICAL SYSTEMS
SERVICING & MAINTENANCE
1.2 SAFE WORKING
Starting any diesel engine can be dangerous in the hands of inexperienced
people. Operators must be instructed in the correct procedures before
attempting to start any engine.
Always obtain advice before mixing oils; some oils are not compatible. If in
doubt, drain and refill.
The materials used in the manufacture and treatment of some filters and
elements may cause irritation or discomfort if they come into contact with the
eyes or mouth and they may give off toxic gases if they are burnt.
Engine lifting eyes must not be used to lift the complete machine.
Ether based cold start aids in aerosol cans must not be used under any
circumstances.
EXHAUST GASES CONTAIN CARBON MONOXIDE WHICH IS A
COLOURLESS, ODOURLESS AND POISONOUS GAS THAT CAN CAUSE
UNCONSCIOUSNESS AND DEATH.
Starting engines that are fitted with charge windings which have been
disconnected from the battery will cause irreparable damage unless the
stator leads from the rectifier/regulator have been removed.
The following points must be strictly observed when charge windings are
fitted otherwise serious damage can be done.
Never remove any electrical cable while the battery is connected in
the circuit.
Only disconnect the battery with the engine stopped and all switches
in the OFF position.
Always ensure that cables are fitted to their correct terminals. A short
circuit or reversal of polarity will ruin diodes and transistors.
Never connect a battery into the system without checking that the
voltage and polarity are correct.
Never flash any connection to check the current flow.
Never experiment with any adjustments or repairs to the system.
The battery and charge windings must be disconnected before
commencing any electric welding when a pole strap is directly o
r
indirectly connected to the engine.
BATTERIES CONTAIN SULPHURIC ACID WHICH CAN CAUSE SEVERE
BURNS AND PRODUCE EXPLOSIVE GASES. If the acid has been
splashed on the skin, eyes or clothes flush with copious amounts of fresh
water and seek immediate medical aid.
Fuel tank filling point.
Attach lifting hooks to this eye.
Read Operators Handbook, or Operators
Handbook storage place.
The battery negative terminal is connected
to earth.
SAFE WORKING 1.3
Never allow unqualified personnel to attempt to remove or replace any part
of the machine, or anyone to remove large or heavy components without
adequate lifting equipment.
Before maintenance work is begun, ensure that the engine is stopped.
A
lways conform to service schedules except when an emergency calls fo
r
immediate action, or adverse conditions necessitate more frequent
servicing.
Always report any defect at once, before an accident or consequential
damage can occur.
On completion of maintenance, check that the machine functions correctly,
and that all guards are correctly fitted.
Disposal of waste oil. Dispose of waste oil into waste oil storage tanks. I
f
storage tanks are not available, consult your Distributor or local authority fo
r
addresses of local designated disposal points. It is illegal to dispose o
f
waste oil into drains or water courses, or to bury it.
DECALS
Ensure that all warning decals fitted to the mixer are legible. If any should become
detached, they must be replaced immediately.
Descriptions of the pictorial decals are as follows:
Remove starting handle.
Beware of electrical hazards.
Engine stop.
Keep clear of chain drives.
These surfaces may be hot.
Keep hands clear of drum.
Battery isolator.
1.4 SAFE WORKING
Andere Handbücher für 100T
4
Dieses Handbuch passt für folgende Modelle
2
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