Wto 4201 Bedienungsanleitung

Type 4201

Type 4205

B80000-0-ENG

Driven Toolholders

with QuickFlex®

Operating Instruction

www.wto-tools.comB80000-0 ENG2

Introduction

copied or reproduced in whole or in part, or transferred to any other media or language, by

any means, without the prior written permission of WTO Werkzeugeinrichtungen GmbH.

General

WTO Driven Precision Toolholders (DTH) are high quality products with low maintenance

requirements. Please follow these instructions to maintain a high accuracy and a long

service life.

This manual contains important safety directions and instructions for product setup and

operation.

Keep for further reference

Product identiﬁcation

Product type and article numbers are printed on the product.

Refer to this when contacting WTO.

Validity of this manual

This manual applies to the Driven Toolholders with QuickFlex®, Chapter 2 describes the nam-

ing rules.

Driven Toolholders with QuickFlex®Operating Instruction

can be downloaded in several languages:

www.wto-tools.com 3

Content

1 Safety 4

1.1 General 4

1.2 Purpose 5

1.3 Limits of use 5

1.4 Areas of responsibility 6

1.5 Hazard of use 7

1.6 Unpacking 8

2 Product Description 9

3 Operation 10

3.1 Installation and operation advices 10

3.2 Break in period 11

3.3 Changing the cutting tool 12

3.4 Changing the QuickFlex®adapter 13

3.5 DTH with internal coolant supply 14

3.6 Plug DTH coolant nozzle to use for IC only 14

3.7 Ball nozzle options 15

3.8 Copper pipe ﬁtting options 15

3.9 Collet solutions for DTH’s with internal coolant supply 16

3.10 Adjusting the projection length of the cutting tool 16

3.11 One-hand wrench 16

3.12 Available ER collet nuts for QuickFlex®17

3.13 Turret centerreline alignment 18

3.14 Duty cycle ratio 19

3.15 Service interval 19

4 Care and Cleaning 20

5 Storage and Transport 21

5.1 Storage 21

5.2 Shipment 21

5.3 Shipping claims 21

6 Warranty 22

7 Disposal 22

8 DTH tolerances 23

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1 Safety

1.1 General

Description

The following instructions should enable the person responsible for the product and the

person who actually uses the equipment to anticipate and avoid operational hazards.

The person responsible for the product must ensure that all users understand these

instructions and adhere to them.

Generalities

When operating and using our DTH, observe the safety regulations of the regional associations

and the safety laws and guidelines of the respective state and/or the European Union.

Above such regulations, observe the safety instructions of the manufacturer of your machine

tool.

About warning messages

Warning messages are an essential part of product safety. They appear wherever hazards or

hazardous situations can occur.

For user safety, all safety instructions and safety messages shall be strictly observed and fol-

lowed. Therefore, the manual must always be available to all product users.

DANGER, WARING, CAUTION an NOTICE are standardized signal words for identifying levels

of hazards and risks related to personal injury and property damage. For your safety it is

important to read and fully understand the table below with the different signal words and

their deﬁnitions. Supplementary safety information symbols may be placed within a warning

message as well as supplementary information.

DANGER

WARNING

CAUTION

NOTICE

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation or an unintended use

which, if not avoided, could result in death or serious injury

Indicates a potentially hazardous situation or an unintended use which, if

not avoided, may result in minor or moderate injury.

Important information which must be adhered to in practice as it

enables the product to be used in a technically correct and efﬁcient

manner.

www.wto-tools.com 5

WARNING

Adverse use can lead to injury, malfunction and damage. It is the task of the person respon-

sible for the equipment to inform the user about hazards and how to counteract them. The

product is not to be operated until the user has been instructed on how to work with it.

1.2 Purpose

Permitted use

To prepare Driven Toolholders with QuickFlex®for operation.

Adverse use

• Use of the product without instruction

• Use outside of the intended limits

• Disabling safety systems

• Removal of hazard notices

• Opening the product using tools, e.g., screwdriver, unless speciﬁcally instructed for certain

functions

• Modiﬁcation or conversion of the product

• Use after misappropriation

• Use of products with obviously recognizable damages or defects

• Use with accessories from other manufacturers without the prior approval of WTO

1.3 Limits of use

Environment

Suitable for use under rough conditions, ref. technical data. Not suitable for use in aggressive

or explosive environments.

www.wto-tools.comB80000-0 ENG6

1.4 Areas of responsibility

Manufacturer of the product

WTO is responsible for supplying the product, including the operating instruction and original

accessories, in a completely safe condition.

Manufacturers of non-WTO Accessories

The manufacturers of non-WTO accessories are responsible for developing, implementing and

communicating safety concepts for their products, and are also responsible for the effective-

ness of those safety concepts in combination with the WTO product.

Person in charge of the product

The person in charge of the product has the following duties:

• To understand the safety instructions on the product and the instructions in the manual

• To be familiar with local regulations relating to safety and accident prevention

• To inform WTO immediately if the product becomes unsafe

www.wto-tools.com 7

1.5 Hazard of use

WARNING

The absence of instruction, or the inadequate

imparting of instruction, can lead to incorrect

adverse use, and can give rise to accidents with far-reaching human, material, ﬁnancial and

environmental consequences.

Precautions: All users must follow the safety instructions given by the manufacturer and the

directions of the person responsible for the product.

WARNING

This tool is intended for use by skilled persons with knowledge on the use of this tool who

understand the resulting risks.

Precautions: Read all instructions before using the tool system.

WARNING

Use all appropriate safety guards or machine encapsulations to securely collect particles such

as chips or cutting elements that may spin off.

Precautions: Always use appropriate personal protective equipment such as safety gloves,

safety shoes and workwear with tight ﬁtting sleeves.

CAUTION

The user must use the tool as intended.

Precautions: Only WTO owned service centers and authorized service workshops are permitted

to repair these products.

CAUTION

Check important components for damage prior to every operation.

Precautions: DO NOT USE or operate damaged tool or product. Return the product to the

appropriate location for repair, replacement or recycling.

www.wto-tools.comB80000-0 ENG8

WARNING

For safety reasons it is recommend to use lifting equipment for lifting DTH’s heavier than

18kg/40lb. Lifting slings are recommended.

CAUTION

Check the center of gravity before lifting.

1.6 Unpacking

When unpacking the product, make sure that no accessories are missing and that none of the

package contents have been damaged.

If you detect any transport damages please contact your sales representatives.

NOTICE

Keep the packaging for safe storage of tools.

n1 = n2 n1 # n2

www.wto-tools.com 9

DTH type label

Rotating direction

Ratio

1:2, 1:3 => speed increaser

2:1, 3:1 => torque increaser

Max. output RPM

Product Code

Serial No.

Important for DTH

identiﬁcation (e.g.

for spare part

request)

Rotating direction

Equal Opposite

Rotating direction stated on DTH dimensional drawing

A dimensional drawing is delivered with each DTH stating the technical speciﬁcations and the

DTH outside dimensions.

Access the WTO Online Catalog to download the dimensional drawing at

www.wto-tools.com

Equal Opposite

2 Product description

www.wto-tools.comB80000-0 ENG10

3 Operation

3.1 Installation and operation advices

Avoid damage and dirt at the contact surfaces of the DTH and turret.

Rotate DTH spindle by hand before mounting on turret. In case of problems like roughness,

backlash or visual runout, do not use the DTH and contact WTO immediately for repair.

NOTICE

Never operate DTH beyond the maximum design torque and/or output RPM which are stated

on the DTH dimensional drawing.

Overloading the DTH will cause high wear and

possibly gear

breakage, and warranty will not cover damages caused by overloading.

WARNING

Remove or at least cover the cutting tool when

handling, transporting or storing the DTH.

Otherwise the danger of injury increases.

WARNING

Consider the operating instructions of the machine tool manufacturer.

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