Xantrex Truecharge2 804-1220-02 Bedienungsanleitung

Series Battery Charger

Owner’s Guide

TC2 204060 Series BattChg Owners Guide.book Page i Friday, July 8, 2011 11:44 AM

TC2 204060 Series BattChg Owners Guide.book Page ii Friday, July 8, 2011 11:44 AM

975-0526-01-02 i

Trademarks

Xantrex, Truecharge, and Smart choice for power are trademarks of Schneider

Electric Services International sprl, registered in the U.S. and other countries. Other

trademarks, registered trademarks, and product names are the property of their

respective owners and are used herein for identification purposes only.

Notice of Copyright

Truecharge2 Series Battery Charger Owner’s Guide © August 2011 Xantrex

reproduced in any form or disclosed to third parties without the express written

consent of: Xantrex Technology USA Inc., 541 Roske Drive, Suite A, Elkhart,

Indiana USA 46516. Xantrex Technology USA Inc. reserves the right to revise this

document and to periodically make changes to the content hereof without obligation

or organization of such revisions or changes unless required to do so by prior

arrangement.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY USA INC. (“XANTREX”)

(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;

(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,

WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE

OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY

AT THE USER’SRISK; AND

(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE

ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE

ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Date and Revision

August 2011 Rev C

Document Part Number

975-0526-01-02

Product Numbers

Contact Information

Non-IEC Models IECaModels

a.IEC refers to the international standard from the International

Electrotechnical Commission for "plugs, socket-outlets and cou-

plers for industrial purposes". IEC models have an AC input recep-

tacle that connects with an IEC cable (not provided).

804-1220-02,

804-1240-02,

804-1260-02,

804-2410,

804-2420,

804-2430

804-1220-03,

804-1240-03,

804-1260-03

804-2410-01,

804-2420-01,

804-2430-01

Telephone: 1 800 670 0707

Fax: 1 800 994 7828

Web: www.xantrex.com

TC2_204060_FrontMatter_SE.fm Page i Thursday, August 4, 2011 1:11 PM

ii Truecharge2 Series Battery Charger Owner’s Guide

About This Guide

Purpose

The purpose of this Owner’s Guide is to provide explanations and

procedures for installing, troubleshooting, operating and maintaining the

Truecharge2 Series Battery Charger.

Scope

The Guide provides safety and operating guidelines, procedures for

installing the battery charger, as well as information on configuring the

battery charger. It also provides information about troubleshooting the unit.

It does not provide details about particular brands of batteries. You need to

consult individual battery manufacturers for this information.

Audience

The Guide is intended for users and operators of the Truecharge2 Series

Battery Charger. The Installation section is primarily intended for qualified

installers who need to install and configure any unit model of the

Truecharge2 Series Battery Charger. The installer should have knowledge

and experience in installing electrical equipment, knowledge of the

applicable installation codes, and awareness of the hazards involved in

performing electrical work and how to reduce those hazards. A qualified

technician or electrician has this knowledge and experience.

Conventions Used

The following conventions are used in this guide.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions will result in death or serious

injury.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can result in death or serious

injury.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can result in minor or moderate

injury.

TC2 204060 Series BattChg Owners Guide.book Page ii Friday, July 8, 2011 11:44 AM

975-0526-01-02 iii

Related Information

You can find more information about Xantrex Technology USA Inc. as well

as its products and services at www.xantrex.com.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can damage the unit and/or

damage other equipment.

IMPORTANT:

These notes describe things which are important for you to

know, however, they are not as serious as a danger, warning, or caution.

The product marking on the left when found imprinted on

electrical and electronic units and appliances means that you

are to refer to this guide for cautions and warnings.

TC2 204060 Series BattChg Owners Guide.book Page iii Friday, July 8, 2011 11:44 AM

iv Truecharge2 Series Battery Charger Owner’s Guide

Important Safety Instructions

IMPORTANT: READ AND SAVE THIS OWNER’SGUIDE FOR FUTURE

REFERENCE.

This chapter contains important safety and installation instructions for the

Truecharge2 Series Battery Chargers. Each time, before using the

Truecharge2 Series Battery Charger, READ ALL instructions and

cautionary markings on or provided with the battery charger, the batteries,

and all appropriate sections of this guide.

NOTE: The Truecharge2 Series Battery Charger contains no user-

serviceable parts with the exception of the DC output fuse(s) which are

user-replaceable. See “Replacing the DC Output Fuse” on page 48 for

instructions. For obtaining service other than replacing the fuse, see

“Warranty and Return Information” on page 58 for guidance.

NOTE: The Truecharge2 Series Battery Charger must be provided with

equipment-grounding conductors connected to the AC input ground and to

the DC chassis ground. See “Step 2: Connecting the DC Chassis Ground

(Earth)” on page 17 for instructions.

NOTE: Turning off the battery charger using the on/standby button on the

optional remote panel will not reduce an electrical shock hazard.

ELECTRICAL SHOCK HAZARD

• Do not expose the Truecharge2 Battery Charger to rain, snow, spray,

or bilge water.

• Do not operate the battery charger if it has received a sharp blow,

been dropped, has cracks or openings in the enclosure including if the

fuse cover has been lost, damaged, or will not close, or otherwise

damaged in any other way.

• Do not disassemble the battery charger. Internal capacitors remain

charged after all power is disconnected.

• Disconnect both AC and DC power from the battery charger before

attempting any maintenance or cleaning or working on any circuits

connected to the battery charger. See note below.

• Do not operate the battery charger with damaged or substandard

wiring. Make sure that all wiring is in good condition and is not

undersized. See “Wiring Requirements” on page 12 for guidance.

Failure to follow these instructions will result in death or serious

injury.

TC2 204060 Series BattChg Owners Guide.book Page iv Friday, July 8, 2011 11:44 AM

975-0526-01-02 v

NOTE: Follow these instructions and those published by the battery

manufacturer and the manufacturer of any equipment you intend to use in

the vicinity of the battery. Review cautionary markings on these products

and on the engine.

FIRE AND BURN HAZARD

Do not cover or obstruct the air intake vent openings and/or install in a

zero-clearance compartment. See “Location” on page 10 for proper

location requirements.

Failure to follow these instructions will result in death or serious

injury.

EXPLOSION HAZARD

• Charge only properly rated (such as 12 V and 24 V) lead-acid (GEL,

AGM, Flooded, or lead-calcium) rechargeable batteries because other

battery types may explode and burst.

• Do not work in the vicinity of lead-acid batteries. Batteries generate

explosive gases during normal operation. See note below.

Failure to follow these instructions will result in death or serious

injury.

PERSONAL INJURY HAZARD

This battery charger is not intended for use by persons (including

children) with reduced physical, sensory, or mental capabilities or lack of

experience and knowledge, unless they have been given supervision or

instruction concerning use of the appliance by a person responsible for

their safety. Children should be supervised to ensure that they do not play

with the battery charger.

Failure to follow these instructions can result in death or serious

injury.

TC2 204060 Series BattChg Owners Guide.book Page v Friday, July 8, 2011 11:44 AM

vi Truecharge2 Series Battery Charger Owner’s Guide

Precautions When Working With Batteries

NOTES:

1. Locate the Truecharge2 Series Battery Charger unit away from

batteries in a well ventilated compartment.

2. Always have someone within range of your voice or close enough to

come to your aid when you work near a lead-acid battery.

3. Always have plenty of fresh water and soap nearby in case battery acid

contacts skin, clothing, or eyes.

4. If battery acid contacts skin or clothing, wash immediately with soap

and water. If acid enters your eye, immediately flood it with running

cold water for at least twenty minutes and get medical attention

immediately.

5. Use extra caution to reduce the risk or dropping a metal tool on the

battery. It could spark or short circuit the battery or other electrical

parts and could cause an explosion.

6. Batteries can produce a short circuit current high enough to weld a ring

or metal bracelet or the like to the battery terminal, causing a severe

burn.

7. When removing a battery, always remove the negative terminal from

the battery first for systems with grounded negative. If it is grounded

positive, remove the positive terminal first. Make sure all loads

connected to the battery and all accessories are off so you don’t cause

an arc.

BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-

SION FROM VENTED GASES HAZARDS

• Always wear proper, non-absorbent gloves, complete eye protection,

and clothing protection. Avoid touching your eyes and wiping your

forehead while working near batteries. See note #4.

• Remove all personal metal items, like rings, bracelets, and watches

when working with batteries. See notes #5 and #6.

• Never smoke or allow a spark or flame near the engine or batteries.

• Never charge a frozen battery.

Failure to follow these instructions can result in death or serious

injury.

TC2 204060 Series BattChg Owners Guide.book Page vi Friday, July 8, 2011 11:44 AM

975-0526-01-02 vii

Precautions When Preparing to Charge

NOTES:

1. Study and follow all of the battery manufacturer's specific precautions,

such as removing or not removing cell caps while charging, whether

equalization is acceptable for your battery, and recommended rates of

charge.

2. For flooded non-sealed batteries, add distilled water in each cell until

battery acid reaches the level specified by the battery manufacturer.

This helps to purge excessive gas from cells. Do not overfill. For a

battery without removable cell caps, carefully follow manufacturer's

instructions.

Precautions When Placing the Battery Charger

NOTE: For North American marine installations, external connections to the

charger shall comply with the United States Coast Guard Electrical

Regulations (33CFR183, Sub Part I).

EXPOSURE TO CHEMICALS AND GASES HAZARD

• Make sure the area around the battery is well ventilated.

• Make sure the voltage of the batteries matches the output voltage of

the battery charger.

• Be careful to keep corrosion from coming into contact with your eyes

and skin when cleaning battery terminals.

Failure to follow these instructions can result in death or serious

injury.

RISK OF DAMAGE TO THE BATTERY CHARGER

• Never allow battery acid to drip on the battery charger when reading

gravity, or filling battery.

• Never place the Truecharge2 Series Battery Charger unit directly

above batteries; gases from a battery will corrode and damage the

charger.

• Do not place a battery on top of the battery charger.

Failure to follow these instructions can damage the unit and/or

damage other equipment.

TC2 204060 Series BattChg Owners Guide.book Page vii Friday, July 8, 2011 11:44 AM

viii Truecharge2 Series Battery Charger Owner’s Guide

FCC Information to the User

This equipment has been tested and found to comply with the limits for a

Class B digital device, pursuant to part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference

in a residential installation. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a

particular installation. If this equipment does cause harmful interference to

radio or television reception, which can be determined by turning the

equipment off and on, the user is encouraged to try to correct the

interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to

which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Unauthorized changes or modifications to the equipment could void the

user’s authority to operate the equipment.

TC2 204060 Series BattChg Owners Guide.book Page viii Friday, July 8, 2011 11:44 AM

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