Xylem CentriPro Aquavar Betriebsanleitung

AQUAVAR®

Intelligent Pump Controller

START-UP GENIE PROGRAMMING MANUAL

PROGRAMMING MANUAL

IM262R00

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Aquavar IPC Start-Up Genie

CentriPro

TABLE OF CONTENTS

Introduction ………………………………………………………………………………………………………………… 3

Chapter 1: Motor ………………………………………………………………………………………………………… 4

Chapter 2: Application …………………………………………………………………………………………………… 5

2.1. Single Pump ……………………………………………………………………………………………………… 5

2.2. Constant Slave …………………………………………………………………………………………………… 6

2.3. Duplex Control …………………………………………………………………………………………………… 7

2.4. Speed Control……………………………………………………………………………………………………… 8

2.5. Test Run Mode …………………………………………………………………………………………………… 8

Chapter 3: Feedback ……………………………………………………………………………………………………… 9

Chapter 4: Setpoint ……………………………………………………………………………………………………… 10

Chapter 5: Flow Compensation ………………………………………………………………………………………… 10

Chapter 6: Pump Protection ……………………………………………………………………………………………… 11

Chapter 7: Digital Input…………………………………………………………………………………………………… 15

Chapter 8: Relay and Analog Output Setup …………………………………………………………………………… 16

Chapter 9: Communication ……………………………………………………………………………………………… 17

Chapter 10: Copy to LCP (Local Control Panel) ……………………………………………………………………… 19

Chapter 11: Copy from LCP (Local Control Panel) …………………………………………………………………… 19

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Aquavar IPC Start-Up Genie

CentriPro

INTRODUCTION

The proprietary Start-Up Genie guides you through quick and easy commissioning. Take advantage of

the complete Genie with 11 sections to congure applications with pump protections, I/O options, and

communications. For the more straightforward applications set your motor information and operation mode

and “Autoset” the rest of the parameters. With support for the most common control congurations, the Genie

reduces set-up and conguration time to less than 15 minutes.

The Intelligent Pump Controller (IPC) Start-Up Genie allows the end-user to quickly and easily congure the

controller for pump control applications including single pump, constant slave, duplex control, speed control,

and test run mode. The Genie guides users through the 11 sections for controller conguration. The Setup

Selection screen allows the user to congure the motor, application type, inputs, outputs, pump protection

features, ow compensation, and communications.

Table 1: Setup Selection

SETUP SELECTION

1. Motor

2. Application

3. Feedback

Autoset*

4. Setpoint

5. Flow Compensation

6. Pump Protection Setup

7. Digital Input

8. Relay and Analog Output Setup

9. Communication

10. Copy to LCP

11. Copy from LCP

*At this point, the Autoset conguration window will give users the option to set the remaining parameters to the most common settings.

See Table 2.

Convenience and Simplicity

The Start-Up Genie allows complete system programming in a guided step by step format, leading users to all of

the necessary parameters for operation without manually scrolling through a complex parameter list. The simple

menu and selection screens allow for easy access to the most important sections, utilizing the navigation arrows

and the [OK] button. Several parameter sets are able to be automatically congured to the most common control

congurations, further simplifying controller set up.

While above mentioned auto preset options provide effortless conguration, the Genie provides a single

location for complete customization of parameters allowing users to tailor their controller to the specic

application intended if the autoset congurations are not suitable.

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Aquavar IPC Start-Up Genie

CentriPro

CHAPTER 1: MOTOR

Allows conguration of the motor parameters; HP, Voltage, Nominal Frequency, Nominal Speed, Motor Current,

Motor Service Factor, and Motor Type. The Motor information for these settings are found on the motor

nameplate.

The Start-Up Genie will begin automatically after the initial power up (Screen 2) or it can be engaged by

selecting Start-Up Genie under Quick Menus. First, select the language for programming (Screen 1), then you

will be led to the Setup Selection screen. Select “Motor” in the Setup Selection screen (Screen 3) and the Genie

will guide you through the following sequence of parameters. Press [OK] to select the parameter and enable

editing. The highlighted area can be modied by using the up and down arrows. For numeric values with more

than one digit, use the left and right keys to select the position within the number. Press [OK] to accept and save

or [Cancel] to disregard the change.

SCREEN 1 SCREEN 2 SCREEN 3

• Motor HP: Enter the rated motor power in HP from the motor nameplate data.*

• Motor Voltage: Set the rated motor voltage from the motor nameplate data.*

• Motor Frequency: Select the motor frequency from the motor nameplate data.*

• Motor Nominal Speed: Enter the rated motor speed from the motor nameplate

data.*

• Motor Current: Enter the rated motor current value from the motor nameplate

data.*

• Current Limit: Set the Current Limit equal to (Service Factor Amps/Full Load

Amps). For example, if the Motor Current (FLA) indicated on the motor nameplate

is 5.6A and the Motor Service Factor Current (SFA) is 6.4A, enter 114% for Current

Limit (%). Be sure to properly set the Motor Current (FLA) and Current Limit. These

parameters will congure the motor overload protection feature.

• Motor Type: Select Submersible for borehole application or Surface for above

ground motors. Based on selection, the following parameters will be backlled:

PARAMETER SUBMERSIBLE SURFACE

Motor Speed Low Limit [4-12] 30Hz --

Compressor Start Max Speed [1-78] 29Hz Default

Starting Ramp Up Time [3-82] 1s 3s

Function at Stop [1-80] Coast Coast

Min Speed for Function at Stop [1-82] 10Hz 10Hz

• Sleep Frequency/Low Limit: Enter the minimum limit for motor speed. The motor

speed low limit can be set to correspond to the minimum output frequency of the

motor shaft. The motor speed low limit must not exceed Motor Frequency listed

above.

* Changing this parameter will affect settings of other parameters.

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Aquavar IPC Start-Up Genie

CentriPro

CHAPTER 2: APPLICATION

Allows the user to congure varying operating modes, units, and ramps. Changing operating modes will

overwrite drive or motor size independent parameters.

OPERATING MODE:

2.1. Single Pump (default): 1 pump/1 controller for constant pressure, level

control, or ow control applications

• APPLICATION TYPE:

• Constant Pressure: Pressure control using a pressure transducer or other

external feedback device with analog signal

• Flow Control: Flow control using a ow meter or other external feedback

device with analog signal

• Level Control: Level control using a level transducer or other external

feedback device with analog signal

• CONTROL UNITS: Select the appropriate control units for the application

(psi, GPM, ft., etc.).

• RAMP TIME: The Ramp Time is the time to transition from stop to full speed.

• Fast = 5s accelerate and 3s decelerate.

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Aquavar IPC Start-Up Genie

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• Medium = 10s accelerate and 5s decelerate.

• Slow = 20s accelerate and 10s decelerate

2.2. Constant Slave: 1 variable speed pump with controller and up to 2 constant

speed lag pumps (Lag pumps will need a separate starting device)

• APPLICATION TYPE:

• Constant Pressure: Pressure control using a pressure transducer or other

external feedback device with analog signal

• Flow Control: Flow control using a ow meter or other external feedback

device with analog signal

• Level Control: Level control using a level transducer or other external

feedback device with analog signal

• CONTROL UNITS: Select the appropriate control units for the application

(psi, GPM, ft., etc.).

• RAMP TIME: The Ramp Time is the time to transition from stop to full speed.

• Fast = 5s accelerate and 3s decelerate.

• Medium = 10s accelerate and 5s decelerate.

• Slow = 20s accelerate and 10s decelerate.

• NUMBER OF PUMPS: Set the total number of pumps including the variable

speed pump.

• RUN TIME EQUALIZATION: Enabling this parameter will stage and destage

the xed speed pumps to provide equal run time for each xed speed

pump.

• STAGING BANDWIDTH: Set the SBW percentage to accommodate system

pressure uctuation.

• SBW STAGING DELAY: Staging a pump on is delayed by the length of time

programmed.

• SBW DESTAGING DELAY: Destaging a pump is delayed by the length of

time programmed.

CHAPTER 2: APPLICATION (continued)

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Aquavar IPC Start-Up Genie

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2.3. Duplex Control: 2 variable speed pumps each with its own controller

• PRESSURE CONTROL UNITS: Select the appropriate control units for the

application (psi, bar, etc.)

• RAMP TIME: The Ramp Time is the time to transition from stop to full speed.

• Fast = 5s accelerate and 3s decelerate.

• Medium = 10s accelerate and 5s decelerate.

• Slow = 20s accelerate and 10s decelerate.

• DUTY STANDBY: Duty Standby, if enabled, prevents both pumps from

running at the same time. (The second pump acts as back-up.)

• LAG PUMP START FREQUENCY: This parameter denes the speed which

the lead pump needs to achieve before the lag pump will be started. Setting

Start and Stop frequencies too close together will cause frequent starts and

stops of the lag pump.

• LAG PUMP STOP FREQUENCY: This parameter denes the speed to which

system needs to drop before stopping the lag pump. Setting Start and Stop

frequencies too close together will cause frequent starts and stops of the

lag pump.

• ALTERNATION: When enabled, this parameter will alternate the lead pump

after the elapsed time specied in Alternate Time.

• ALTERNATION TIME: Time setting for the amount of elapsed time (not run

time) between lead pump alternations.

• PUMP EXERCISE TIME: If enabled, and there is no demand at alternation,

Pump Exercise will force lead pump to run at the minimum speed for the

time dened by this parameter. (0=Off/Disabled Pump Exercise.)

• START DELAY: This parameter enables a delay of the starting time.

Set the start delay time until acceleration is to begin.

CHAPTER 2: APPLICATION (continued)

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Aquavar IPC Start-Up Genie

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2.4. Speed Control: Receives a speed command from an external source.

• SPEED REFERENCE SOURCE: Set the source for the speed command. For

analog inputs 53 and 54. Be sure to properly set the conguration switches

A53 and A54 behind the keypad. Switch set to “I” for mA transducer; switch

set to “U” for voltage transducer”

• TERMINAL 53 LOW REFERENCE: Enter the reference of feedback value

that corresponds to the voltage or current set in par. 6-10/6-12

• TERMINAL 53 HIGH REFERENCE: Enter the reference of feedback value

that corresponds to the voltage or current set in par. 6-11/6-13

• MINIMUM SPEED REFERENCE: Set the minimum speed that can be

commanded by the Speed Reference Source.

• MAXIMUM SPEED REFERENCE: Set the maximum speed that can be

commanded by the Speed Reference Source.

2.5. Test Run Mode: Ramps the motor to a specic speed.

• TEST RUN SPEED: Set the Test Run Speed as the speed the pump will run

when test mode is enabled.

• TEST RUN RAMP TIME: Set the Test Run Ramp Time as the time ramp used

when starting and stopping the pump in Test Run Mode.

CHAPTER 2: APPLICATION (continued)

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Aquavar IPC Start-Up Genie

CentriPro

CHAPTER 3: FEEDBACK

Feedback Setup allows the conguration of analog inputs (sensors) and other feedback sources.

• Control Feedback Sources: Select the number of feedbacks that are used to

controlling the process variable. The feedbacks referred to are for control, not

for monitoring.

• Feedback 1 Source: The effective feedback signal is made up of up to three

different signals. Select which drive input should be treated as the source of the

rst of these signals. Be sure to properly set the conguration switches A53

and A54 behind the keypad. Switch set to “I” for mA transducer; switch set

to “U” for voltage transducer”.

• Terminal 53 Low Reference

• Low Feedback 1 Value: Enter the minimum feedback value

(in psi, GPM, feet etc.).

• High Feedback 1 Value: Enter the maximum feedback value

(in psi, GPM, feet etc.).

• Feedback 1 Sensor Fault: If enabled, Sensor Fault will display a fault when

sensor voltage or current drops to less than 50% of the minimum value

programmed for that input.

AUTOSET

For basic applications, users are able to set motor information, operation mode and “Autoset” the rest of

the parameters. With support for the most common control congurations, the Genie reduces setup and

conguration time to less than 15 minutes. Autoset parameters vary with application type.

Single Pump Autoset Conguration

Autoset Conguration Constant

Pressure

Level

Control

Flow

Control

Transducer Max Feedback 300 [unit] 300 [unit] 300 [unit]

Transducer Type 4-20mA 4-20mA 4-20mA

Feedback 1 Source AI 33 AI 53 AI 53

PID Performance Normal Fill (Normal) Normal

Sleep Mode Enabled Enabled Disabled

Sleep Frequency 30 Hz 30 Hz N/A

Restart Difference 5 [unit] 5 [unit] N/A

No Water / Loss of Prime Fault Enabled Enabled Enabled

No Water / Loss of Prime Restart Time 10 min. 10 min. 10 min.

Duplex Autoset Conguration

Transducer Max Feedback 300 [unit]

Transducer Type 4-20mA

Feedback 1 Source AI 53

Sleep Frequency 30 Hz

Restart Difference 5 [unit]

No Water / Loss of Prime Fault Enabled

Duty Standby Disabled

Lag Start Frequency 59 Hz

Lag Stop Frequency 35 Hz

Alternation Enabled

Alternation Time 24 hours

Pump Exercise Time 0 s (Disabled)

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Aquavar IPC Start-Up Genie

CentriPro

CHAPTER 4: SETPOINT

This setup allows conguration of up to 2 setpoints.

• Number of set points: Select the number of setpoints used in the application. If

multiple setpoints are used, the setpoint can be selected by the state of DI 33.

• Setpoint 1: This is the target value for the control loop. If multiple setpoints are

enabled, active when DI 33 = open.

• Setpoint 2: This is the target value for the control loop. If multiple setpoints are

enabled, active when DI 33 = closed.

CHAPTER 5: FLOW COMPENSATION

This setup allows conguration of up to 2 setpoints.

• Flow Compensation: Adjusts the setpoint based on speed/ow to compensate

for system head loss.

• Is the speed at the design point known?: Enable the Work Point Calculation

if the speed at the design point is known. This information is most commonly

known in closed loop circulating systems

• Square Linear Curve Approximation: Adjusts shape of control curve.

0% = straight line. 100% = maximum parabola.

• Speed at Design Point: Set the motor speed in Hz at which System Design

Working Point is achieved.

• Speed at No Flow: Set the motor speed in Hz at which ow is zero and

minimum pressure is achieved.

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