Xylem JABSCO Ballast SuperKing Bedienungsanleitung

Ballast SuperKing

DC Flexible Impeller Pump

SAFETY INFORMATION

WARNING!

Prior to installation or use, read these

installation and operating instructions.

Installation and operation must comply

with local regulations and accepted codes

of good practice.

DO NOT USE PUMP WITH FLUIDS WITH A

FLASH POINT BELOW 100°F (37.8°C) OR

USE WHERE FLAMMABLE VAPORS ARE

PRESENT.

This product has been designed for safe oper-

ation when used as detailed in accordance with

the Manufacturer’s instructions.

Complies with USCG 183.410 and ISO 8846

Marine (Ignition Protection)

This manual also contains necessary informa-

tion for the correct installation. This manual was

developed for qualiﬁed personnel with suitable

training and/or technical qualiﬁcation to operate

this type of equipment.

NOTE: Failure to use this equipment in

accordance with the manufacturer’s oper-

ating instructions may compromise your

basic safety protection afforded by the

equipment and may invalidate the warran-

ty / guarantee. The warranty / guarantee

does not cover damaged caused by faulty

installation or misuse of the equipment. If

the recommended safety notices are not

strictly observed, it can lead to serious or

fatal injuries of personnel and/or material

damage.

It is not recommended to run SuperKing

pump dry.

Do not run the pump with a closed or

restricted discharge line.

This pump is not a submersible pump.

Failure to observe the recommended

safety procedures can lead to material

damage.

Only qualiﬁed Service personnel should

attempt to repair / service the product.

Do not operate the pump without

appropriate piping attached.

Not to be used by children and

non-authorized personnel.

Please keep this manual available to all

operators.

Always follow good working practice

when using this pump.

Follow legislation applicable to your areas

of operation.

Do not touch the motor surface during or

after operation of the pump as the surface

can become hot.

Only use Original Equipment Manufacturer’s

(OEM) parts and accessories.

Do not use if damaged such as cut

exposed wires.

Ballast SuperKing DC Flexible Impeller Pump

Caution, risk of danger.

See note or adjacent symbol.

Caution hot surface

Caution / risk of electric shock.

Recyclable packing material.

Do not dispose of product in normal domestic waste.

SYMBOLS IN THIS INSTRUCTION MANUAL AND PACKAGING

WARNING!

It is the installer’s responsibility to use

hoses with suitable properties. The use

of hose that is not suitable could cause

damage to the pump, operator or the

surrounding environment. Loose hose

connections can cause environmental

and safety issues, check all connections

after initial installation and on a daily

basis thereafter. Tighten if required. It is

recommended the hose is installed prior

to installing electrical supply.

• Pipe runs should be kept as straight as

possible, avoiding rising and dipping over

obstructions, shown below.

• In order to ensure good priming always keep

connections tight.

• All seals should be checked regularly and

changed if leaking, as leakage could be

dangerous.

• The pump should be installed so that the mo-

tor is protected from moisture and bilge water.

• The pump should not be run with a closed

outlet.

• Pump is rated to IP55 Ingress Protection.

• Install the Ballast SuperKing pump in accor-

dance to ISO 10133.

• If installed in a vertical position, the motor

must be above the pump head, shown below.

This will prevent liquid from dripping onto the

motor if there is a seal leak.

Pump Unit Information:

• 33610-0107 − 1-1/4” Hose Barb, 12Vdc.

Intermittent duty cycles of 5 minutes ON and

10 minutes OFF.

Pump Application

• The pump has been designed to transfer

freshwater and seawater into ballast tanks.

• The pump is reversible, therefore freshwater

or seawater can be transferred from source to

ballast and returned from ballast to source.

• To reduce ballast, the pump will reverse to

pump ballast back over board.

• The same operation is used for ballast transfer

between two tanks.

INSTALLATION

PUMP SET-UP

• Verify that all components are present.

• Check the pump unit has not been damaged

during transit.

• Ensure inlet and outlet ports are free from dirt,

dust or packaging material.

• Ensure electrical data corresponds to those

indicated on the product label and ensure

the correct fuse is ﬁtted in the power line (see

Technical Speciﬁcations for recommended

fuse).

• Fit a strainer on the inlet hose to prevent larg-

er debris from entering the pump, ensure this

is clean and free from dirt before use.

• Before connecting the inlet and outlet hoses,

ensure they are free from dirt.

• Secure 1-1/4” (32 mm) ID hose either directly

to the ports, using stainless steel hose clamps.

• Use spiral reinforced hose (with a smooth

internal bore) that will not collapse under suc-

tion, or rigid or semi-rigid pipework systems.

• The pump should be mounted on any ﬂat

suitable surface.

• Fit the pump in a dry, well ventilated position

where there is full access for service.

• Use rubber grommets provided to minimize

the vibration, do not over tighten the mount-

ing screws.

• All marine pumps discharging overboard must

be installed with the overboard discharge well

above both static and heeled waterlines.

Install overboard discharge well above both

static and heeled waterlines.

PUMP ASSEMBLY AND DISASSEMBLY

1. Disassembly

• Remove the end cover screws and remove the

end cover and o-ring.

• Use Jabsco impeller removal tool

P/N: 50070-0040.

• Remove the ﬁrst impeller using a Jabsco

impeller removal tool, shown below.

• Remove the second impeller using a Jabsco

impeller removal tool, shown below.

• Remove the screws holding the body to the

motor.

• Remove the lip seal from the body.

• Do not disassemble the motor.

2. Assembly

• Moisten the new lip seal, and press the seal

into location with the lip facing the front of

the pump body. The impeller will not be in

location when the lip seal installed.

• Lubricate the motor shaft and ﬁt the body to

the motor by tightening the motor screws.

• Ensure the body and impeller are lubricated.

WARNING!

When terminated at the power supply

using permanent connections, red leads

should be terminated to the positive and

black to the negative. If reversed pump

will run in reverse.

• Fit the impeller with a rotating movement in

the intended direction of the pump rotation.

• Lubricate the o-ring with water, ﬁt it in position

and fasten the end cover screws to the body.

• Torque value for end cover to body screws:

30– 40 lbf.ins / 3.4 – 4.5 Nm.

• Torque value for body to motor screws:

21 – 28 lbf.ins / 2.4 – 3.1 Nm.

ELECTRICAL CONFIGURATION

AND INSTALLATION

• 33710-0107 conﬁgured with Deutsch DTP04-

2P connector, Pin 1 - Positive, Pin 2 - Negative.

• It is the responsibility of the installer to per-

form the correct installation.

• Make all electrical connections in dry loca-

tions, connections in humid environments

should be sealed to prevent corrosion.

• Protect the circuit with a correctly rated fuse

or circuit breaker in the red positive (+) lead

as close as possible to the power source (see

page 6 for recommended fuse).

• Ensure fuses for the Ballast SuperKing pump

are slow burning, being capable of handling

the start-up and reversing current.

• Connect the black motor wire to the negative

(-) battery terminal.

• Inadequate voltage at the motor terminals

when the pump is running (no less than 95%

of rated voltage at full load) due to partially

discharged batteries or insufﬁcient cable size

may result in blowing fuses, failure to start or

poor pump performance.

• The motor is equipped with built in thermal

protection to prevent it from over-heating.

• Power is automatically restored when the

motor is cooled.

• Ensure the vessel’s ballast control system is

rated to accept the amperage draw of motor

prior to installation.

• Choose the wire size in accordance with total

wire length per ABYC.

• All Ballast SuperKing wiring and connections

to be carried out in accordance to ISO 10133.

Dimensional Drawings - inches (mm)

5.12 (130)

3.56 (90.4)

2.56 (65)

.89 (22.5)

2.80 (71.1)

8.98 (228)

1.18 (30)

3.58 (91) 1.99 (50.6)

1.36

(34.45)

2 PLCS

1.25

(31.75)

2 PLCS

3.74 (95) .64 (16.3)

Deutsch DTP04-2P

Pin 1 - Positive

Pin 2 - Negative

• Priming may take up to 10 seconds, if priming

takes longer, check:

• There are no blockages in the suction hose.

• The inlet ﬁlter is not blocked (if equipped).

• The suction pipework is airtight.

Never operate a motor which in any way

has been manipulated and lost its full

enclosure.

WARNING!

The working temperature of the motor

may reach a maximum of approx. 176°F

(80°C) (surface temperature) which may

burn your skin.

Incorrect wiring can cause injury or death.

PRODUCT OPERATION

OPERATING CONDITIONS

• Maximum ambient temperature is

140°F (60°C), with minimum temperature

36°F (2°C).

PERMITTED FLUIDS:

• For use with fresh water and salt water.

• Do not use any Jabsco Ballast SuperKing

pump for petrol, petroleum products or any

products with a ﬂash point below 100°F

(37.8°C), explosion or death may occur.

INITIAL START-UP:

• Complete the installation.

• This is an intermittent rated pump for recom-

mended duty cycle of 5 minutes ON and 10

minutes OFF.

• The pump is self-priming to 3 ft (0.9 m).

• Intake lines must be air-tight to ensure

self-priming.

• The pump can run dry up to 1 minute after

running wet for 5 minutes.

TECHNICAL SPECIFICATIONS

• The data speciﬁed in the above table refers

to performance running at the ideal efﬁciency

points on water at 68°F (20°C) with battery

charged at 12.0Vdc.

• For longer installations, ﬁt thicker cables

(reference ISO 10133).

• The wire length is the total distance from the

battery to the pump and back to the battery.

• If the fuse fails repeatedly, do not ﬁt a heavier

fuse or bridge the fuse terminals with silver

paper or metal wire. Failure to observe this

instruction may result in a ﬁre hazard due to

overheating of cables.

• Exceeding recommended pump discharge

pressure xPSI will shorten the impeller life.

Total Head (DIFF) Flow Current

Bar PSI LPM US GPM AMPS

0 0 95 25 18

0.07 1 91 24 18.5

0.14 2 87 23 19

0.21 3 83 22 19.5

0.28 4 79 21 20

0.34 5 76 20 20.5

Model Number Voltage

(V DC)

Maximum

AMP Draw

(A)

Fuse Size

(A)

Minimum

Wire Size

(mm2)

33610-0107 12.0 21 25 12

STORAGE AND CLEANING

• If any pump unit needs to be removed for

storage purposes, it must be stored in a cool

dry location

• When winterizing the system, drain all water

from the pump to prevent damage from

freezing water.

MAINTENANCE, SERVICE AND CUSTOMER REPAIR

• The Jabsco Ballast SuperKing pump is designed to require minimal amounts maintenance.

• However it is recommended as good practice to:

• Check that all hose connections are not loose and keep the inlet ﬁlter clean once a week

• Check the electrical connectors and cables are in good condition once a month

KITS AND ACCESSORIES

• 33610-0107

Key Part Number Description Qty

1 9328-0202 Kit, End Cover 1

2 ** End Cover O-ring 1

3 91004-0090 Kit, Screw 12-24 x .375 SL FIL BR (3 per) 3

4 98019-0020 Kit, Screw 10-32 x 1/2 SL HX BR (3 per) 2

5 6303-0007-P * Kit, Impeller (1 per) 2

6 18753-0384 Kit, Lip Seal (1 per) 1

7 50070-0040 Impeller Removal Tool 1

* 6303-0007-P, (2) required

** End Cover O-ring included in 6303-0007-P

Jabsco impeller removal tool

50070-0040

www.xylem.com/jabsco

Jabsco is a trademark of Xylem Inc. or one of its subsidiaries

43010-0333 Rev. A 03/2022

Xylem Inc. — USA

17942 Cowan

Irvine, CA 92614

Xylem Inc. — HUNGARY KFT

2700 Cegléd

Külso-Kátai út 41

Xylem Inc. — UK

Harlow Innovation Park,

London Road, Harlow, Essex, CM17 9LX

Xylem Inc. — AUSTRALIA

2/2 Capicure Drive

Eastern Creek, NSW 2766

Xylem Inc. — CHINA

30/F Tower A, 100 Zunyi Road, Shanghai

200051

Warranty:

XYLEM LIMITED WARRANTYWARRANTSTHIS PRODUCTTO BE FREE OF DEFECTS AND WORKMANSHIP FOR A PERIOD OF 1 YEAR. THE WARRANTY IS EXCLUSIVE AND IN

LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED

HEREUNDER, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY

EXPRESSLY DISCLAIMED AND EXCLUDED. EXCEPT AS OTHERWISE PROVIDED BY LAW, BUYER’S EXCLUSIVE REMEDYAND SELLER’S AGGREGATE LIABILITY FOR BREACH

OF ANYOF THE FOREGOINGWARRANTIES ARE LIMITEDTO REPAIRING OR REPLACING THE PRODUCTAND SHALLIN ALLCASES BE LIMITED TOTHEAMOUNTPAID BY THE

BUYER HEREUNDER. IN NO EVENT IS SELLER LIABLE FOR ANY OTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL,

PUNITIVE, EXEMPLARYOR SPECIALDAMAGES, INCLUDING BUT NOTLIMITEDTO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE,LOSS OF INCOME,LOSS

OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION. THIS WARRANTY IS ONLY A REPRESENTATION OF THE COMPLETE LIMITED

WARRANTY. FOR A DETAILED EXPLANATION, PLEASE VISIT US AT www.xylem.com/en-us/support/, CALL OUR OFFICE NUMBER LISTED, OR WRITE A LETTER TO YOUR

REGIONAL OFFICE.

AIS (Aquatic Invasive Species) Decontamination Process.

All of our pumps are designed to meet the ABYC standards for the current AIS

Decontamination procedure including low pressure water at 120ºF for 130 seconds.

Please follow current guidelines for the decontamination process.

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