Yale Lockmaster AutoEngage Leitfaden

Lockmaster AutoEngage

Installation and adjustment guide

• Check the aperture size against the door set. We

recommend that there is at least a 35mm gap

around the frame to ensure correct installation.

Fitting a composite door with Lockmaster AutoEngage

• Below the door where the frame will sit, place a 5mm

packer on both sides of the door. (See figure one).

• Place the door and frame into the correct position

and open the door leaf to 90°. Place a suitable packer

below the opening edge of the door leaf to bring the

hinge side of the door into a vertical position.

• Using the appropriate fixings, fix the hinge side of the

door set ensuring it is positioned vertically in both

planes. Please note that you should be using 4 or 5

fixings equally placed at approximately 150mm from

the door frame corners.

• Please ensure that there is no bow in both door

planes. Increase or decrease the packing where

necessary (See figure one).

• Bring the door leaf to a closed position and adjust the

packing below the frame on the lock side to achieve a

consistent gap at the top of the door between the leaf

and frame. As a guide align the gearbox latch to the

centre of the latch casting on the centre keep (See

figure two).

• On the lock side, fix the frame into place at the top of

the door frame.

• Bring the door leaf to a nearly closed position and

align the frame at the next fixing point to achieve an

even gap (See figure two), repeat this step at each

fixing point to accommodate for any bow or twist in

the door leaf.

• Once all door fixings are secure, bring the door leaf

to the closed position. Check and adjust the packing

behind the fixings to ensure a consistent 35mm air

gap between the lock and the top of the keeps (See

figure two).

• Finally, pack or point beneath the cill and seal the

door frame to the brickwork.

The incorrect installation of prefabricated door sets can lead to a number of

operation and performance issues. In this guide, we will give you our expert

advice to help to avoid these common issues.

Figure one

Figure Two

5mm

This gap must

be even from

top to bottom

Lockmaster AutoEngage Lock Guide

Keep Positioning

• Please see figure three for a visual

check of the keep alignment.

• The centre of the keep apertures

should all align with the centre of the

latches (See figure three).

Door Gap

• There should be a 35mm gap

between the lock faceplate and the

face of the latch casting (See figure

five).

• Security latch keep packer available if

required to achieve the correct air gap

(AS3KPC06 latch keep end packer).

• The contact / sealing pressure of the

leaf to the frame is achieved on all

security latches.

Figure five

35mm

Adjustable

latch

casting

Adjustable

cam 4mm

hex key

Part code: AS3KPC06 latch keep end packer

Screw recommendations

• Yale recommends 4.0 X 40 CPP

Multipurpose Wood Screw – Carbon

Steel - Zinc screws are used on

composite door applications.

Keep Alignment

• Please ensure that the keep

alignment is 14mm from the edge

of the door frame profile (See figure

four).

Figure three

Keep code: PLK925 or PLK924

Important

Do not drill through the lock centre case

when fitting a cylinder pull

Keep code: PLK96519

Line keeps up central to all

latches

Figure four

• Profile specific keep layout drawings

are available upon request.

Lockmaster AutoEngage - Standard Routing Prep

Classic multipoint lock - YAS13500

The incorrect routing can lead to a number of operation and performance

issues.

Handle / Cylinder Pull

Routing Lock Routing Keep Routing

Prep rev. 8 - March 2022

Note: If a 16mm faceplate lock is being used without a carrier please refer the Yale Technical Services team.

16mm = 35 b/s

26mm = 45 b/s

35mm = 35 b/s

45mm = 45 b/s

54mm = 35 b/s

64mm = 45 b/s

55mm = 35 b/s

65mm = 45 b/s

Ø 8 (x2)

101

TO CENTER OF

CASE

Ø 20

145

750

1774

2200

226

738.5138

145

2.5

11.5

77 91

95 693701

Lockmaster AutoEngage - Standard Routing Prep

Heritage multipoint lock - YAS13500TH

The incorrect routing can lead to a number of operation and performance

issues.

Handle / Cylinder Pull

Routing Lock Routing Keep Routing

Prep rev. 8 - March 2022

Note: If a 16mm faceplate lock is being used without a carrier please refer the Yale Technical Services

team.

16mm = 35 b/s

26mm = 45 b/s

35mm = 35 b/s

45mm = 45 b/s

54mm = 35 b/s

64mm = 45 b/s

55mm = 35 b/s

65mm = 45 b/s

Ø 8 (x2)

101

Ø 20

22mm CENTRE OF CASE

145

226

145

138

500 575 414.5

1774

2200

2.5

11.5

22 25

500 538 357

Lockmaster AutoEngage - Fire Door Routing Prep

Classic multipoint lock - YAS13500FD

The incorrect routing can lead to a number of operation and performance

issues.

Handle / Cylinder Pull

Routing Lock Routing Keep Routing

Prep rev. 4 - March 2022

The Lockmaster AutoEngage has been designed for use on independently accredited Fire Doors. Please ensure that you have the correct test

evidence in place before using this product as part of a Fire Door assembly.

Yale Door and Window Solutions does not hold or provide Fire Door test evidence for this product. The responsibility for ensuring its compliance is

solely down to the door set manufacturer.

16mm = 35 b/s

26mm = 45 b/s

35mm = 35 b/s

45mm = 45 b/s

54mm = 35 b/s

64mm = 45 b/s

60mm = 35 b/s

70mm = 45 b/s

Ø 8 (x2)

Ø 20

101

TO CENTRE OF

CASE

147

228

750738.5

1774

2200

147

138

47.5

2.5

11.5

693

77 91

701

Lockmaster AutoEngage - Fire Door Routing Prep

Heritage multipoint lock - YAS13500THFD

The incorrect routing can lead to a number of operation and performance

issues.

Handle / Cylinder Pull

Routing Lock Routing Keep Routing

Prep rev. 4 - March 2022

The Lockmaster AutoEngage has been designed for use on independently accredited Fire Doors. Please ensure that you have the correct test

evidence in place before using this product as part of a Fire Door assembly.

Yale Door and Window Solutions does not hold or provide Fire Door test evidence for this product. The responsibility for ensuring its compliance is

solely down to the door set manufacturer.

16mm = 35 b/s

26mm = 45 b/s

35mm = 35 b/s

45mm = 45 b/s

54mm = 35 b/s

64mm = 45 b/s

60mm = 35 b/s

70mm = 45 b/s

Ø 8 (x2)

Ø 20

101

22mm CENTRE OF CASE

147

228

147

138

500 575 414.5

1774

2200

47.5

2.5

11.5

9177

500 633 357

When fitting a cylinder pull

Please ensure an Ø8mm diameter is used to

drill through the door to accommodate the

M6 fixing screws (see figure six).

Euro groove preparation

Should a euro groove be required – please route as per the illustrations below for either a 16mm or 20mm

faceplate lock variant.

Figure six

Technical Illustration

38mm CRS

8mm CRS

A A

2 Thru’ holes to

accomodate M6

fixing screws

Euro profile

cylinder hole

55mm 55mm

44mm- 48mm

Door width

10mm

66mm

18mm

25mm 23mm

18mm

6mm 6mm

17mm

38mm

66mm

8mm

Route Prep.

2.5mm 2.5mm

11.5mm 11.5mm

16mm 20mm

12.70mm 12.70mm

9mm

THE YALE BRAND

Yale is trusted by millions of people everyday to keep

what’s important to them safe. Our innovations have protected

their homes,families and belongings for over 180 years.

We have expanded from being a leader inmechanical lock

engineering to innovatingconnected smart locks and homes.

Because we always make every effort to push the boundaries in a

changing world. We were there for your grandparents (and probably

theirs) and we’ll be there for your children. Today, and every day to come.

Yale DWS

School Street, Willenhall, West

Midlands WV13 3PW, UK

T: 01902 366800 F: 01902 369041

www.yaledws.co.uk

Version 1.8

July 2022

ASSA ABLOY©

Frequently asked questions

Problem Cause Solution

Difficulty closing the

door (security latches

appear to be firing

prematurely)

Dry contacting trigger

Apply a light lubrication to the security

latch trigger - operate trigger to ensure

free movement

On the lock side, there is a narrow air

gap

Adjust the hinges to give a 35mm gap

between the keep and lock faceplate

Security latches not

deadlocking Wide air gap to the lock side Adjust the hinges to give a 35mm gap

between the keep and lock faceplate

Stiff key operation

Incorrectly adjusted keeps Adjust keeps accordingly

Deadbolt fouling within the keep Adjust keeps accordingly

Slow key operation, allowing the

security latches to contact the keeps

Relieve the pressure on the security

latches by gently pulling on the door

externally or pushing internally to

operate

Maintenance instructions

Yale recommends that all moving components are lubricated using a non-acidic mineral oil at least twice a year and

surface cleaned with a damp cloth. The product may need to be adjusted to ensure satisfactory operation.

Due to a continuous programme of development the company

reserves the right to make alterations without notice. (Products

which are not a stocked item will be subject to a longer lead time

which needs to be agreed with your Yale representative).

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