Yamaha FZS6W Bedienungsanleitung

FZS6W

SERVICE MANUAL

FZS6WC

EAS20050

FZS6W/FZS6WC

SERVICE MANUAL

Corporation, U.S.A.

First edition, Octover 2006

or unauthorized use without the written

permission of Yamaha Motor Corporation,

U.S.A. is expressly prohibited.

Printed inU.S.A.

P/N LIT-11616-20-60

EAS20070

NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha deal-

ers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one

manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha

vehicles should have a basic understanding of mechanics and the techniques to repair these types

of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to

render the vehicle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard

to performance and emissions. Proper service with the correct tools is necessary to ensure that the

vehicle will operate as designed. If there is any question about a service procedure, it is imperative

that you contact a Yamaha dealer for any service information changes that apply to this model. This

policy is intended to provide the customer with the most satisfaction from his vehicle and to conform

to federal environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and

significant changes in specifications or procedures will be forwarded to all authorized Yamaha deal-

ers and will appear in future editions of this manual where applicable.

NOTE:

• This Service Manual contains information regarding periodic maintenance to the emission control

system. Please read this material carefully.

• Designs and specifications are subject to change without notice.

EAS20080

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the vehicle operator, a bystander or a person checking or repairing the vehicle.

A CAUTION indicates special precautions that must be taken to avoid damage

to the vehicle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

EAS20090

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are

laid out with the individual steps in sequential order.

• The manual is divided into chapters and each chapter is divided into sections. The current section

title is shown at the top of each page “1”.

• Sub-section titles appear in smaller print than the section title “2”.

• To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section “3”.

• Numbers are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step “4”.

• Symbols indicate parts to be lubricated or replaced “5”.

Refer to “SYMBOLS”.

• A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc “6”.

• Jobs requiring more information (such as special tools and technical data) are described sequen-

tially “7”.

EAS20100

SYMBOLS

The following symbols are used in this manual

for easier understanding.

NOTE:

The following symbols are not relevant to every

vehicle.

1. Serviceable with engine mounted

2. Filling fluid

3. Lubricant

4. Special tool

5. Tightening torque

6. Wear limit, clearance

7. Engine speed

8. Electrical data

9. Engine oil

10.Gear oil

11.Molybdenum-disulfide oil

12.Wheel-bearing grease

13.Lithium-soap-based grease

14.Molybdenum-disulfide grease

15.Apply locking agent (LOCTITE®)

BLS M

91011

12 13 14

15 16

LT New

123

456

16.Replace the part

EAS20110 TABLE OF CONTENTS

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC CHECKS AND ADJUSTMENTS

CHASSIS

ENGINE

COOLING SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

TROUBLESHOOTING

GENERAL INFORMATION

IDENTIFICATION ..........................................................................................1-1

VEHICLE IDENTIFICATION NUMBER...................................................1-1

MODEL LABEL.......................................................................................1-1

FEATURES ...................................................................................................1-2

OUTLINE OF FI SYSTEM ......................................................................1-2

FI SYSTEM.............................................................................................1-3

INSTRUMENT FUNCTIONS ..................................................................1-4

IMPORTANT INFORMATION .......................................................................1-7

PREPARATION FOR REMOVAL AND DISASSEMBLY..........................1-7

REPLACEMENT PARTS.........................................................................1-7

GASKETS, OIL SEALS AND O-RINGS..................................................1-7

LOCK WASHERS/PLATES AND COTTER PINS ...................................1-7

BEARINGS AND OIL SEALS .................................................................1-8

CIRCLIPS ...............................................................................................1-8

CHECKING THE CONNECTIONS ...............................................................1-9

SPECIAL TOOLS........................................................................................1-10

IDENTIFICATION

1-1

EAS20130

IDENTIFICATION

EAS20140

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1” is

stamped into the right side of the steering

head pipe.

EAS20150

MODEL LABEL

The model label “1” is affixed to the frame. This

information will be needed to order spare

parts.

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