Yamaha GLADIATOR Bedienungsanleitung

er Engine Life

r Maintenance Cost

r Exhaust Smoke

ces Wear and Tear

PRINTED IN INDIA

2Y16(OM-01)-271-08-06-E

Starter Motor & Disc Brake

GSG

ROKE MOTOR OIL

W40

Starter Motor & Disc Brake

(Starter Motor & Disc Brake)

OWNER'S MANUAL

5P4-F8199-E1

5P42

5P4-F8199-E1

TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.

OWNER'S MANUAL

YAMAHA MOTOR INDIA PVT. LIMITED

unauthorised use without the written

permission of

YAMAHA MOTOR LIMITED is

expressly prohibited.

INDIA PVT.

WARNING

PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

INTRODUCTION

Congratulations on your purchase of the . This motorcycle has been produced using the latest

technology in our modern plant, to provide you a happy, enjoyable and safe riding for many thousand

kilometers and years. It represents the high degree of craftsmanship and reliability that have made

a leader in these fields.

This Owner's Manual will give you an understanding of the operation, inspection and basic maintenance of

this Motorcycle. To ensure a long trouble free performance, please take due care and ensure proper

maintenance of your Motorcycle as recommended in this Owner's Manual. Always demand only

Genuine Spare Parts and Yamalube oil. If you have any queries regarding the operation or maintenance of

your Motorcycle, please consult your DEALER who will be too happy to help you.

This Owner's Manual also includes the GREEN BOOK containing Guidelines, DO's and DON'Ts to be

followed by the Owner/ User of the Motorcycle for keeping Environment Clean and Green. You are

requested to please read the GREEN BOOK carefully.

We Provide

At Your Caring Service,

GLADIATOR

YAMAHA

YAMAHA MOTOR INDIA PVT. LTD.

A-3, IndustrialArea, Noida Dadri Road

Surajpur - 201 306 UP (India)

Particularly important information is distinguished in this manual by the following notations:

IMPORTANT MANUAL INFORMATION

•

This manual should be considered a permanent part of this Motorcycle and should

remain with it even if the Motorcycle is subsequently sold.

continually seeks advancements in product design and quality. Therefore,

while this manual contains the most current product information available at the time of

printing, there may be minor discrepancies between your Motorcycle and this manual. If

there is any question concerning this manual, please consult your dealer.

YAMAHA

The Safety Alert Symbol means ATTENTION ! BECOME ALERT ! YOUR SAFETY

IS INVOLVED !

NOTE :

CAUTION :

WARNING Failure to follow WARNING instructions to the

Motorcycle operator, a bystander or a person inspecting or repairing the Motorcycle.

could result in severe injury

A CAUTION indicates special precautions that must be taken to avoid damage to the

Motorcycle.

ANOTE provides key information to make procedures easier or clearer.

NOTE :

ROAD SAFETY TIPS ....................................... 1-1

DESCRIPTION ................................................ 2-1

Left view ........................................................ 2-1

Right view...................................................... 2-2

Controls/Instruments ................................... 2-3

INSTRUMENT AND CONTROL

FUNCTIONS.................................................... 3-1

Main switch cum steering lock..................... 3-1

Speedometer ................................................ 3-2

Fuel Meter ..................................................... 3-2

Indicator lights .............................................. 3-2

Handlebar switches/Kill Switch ................... 3-3

Starter Switch

Clutch lever ................................................... 3-4

Shift pedal ..................................................... 3-4

Front brake lever ........................................... 3-4

Rear brake pedal.......................................... 3-5

Fuel tank cap ................................................ 3-5

Fuel ............................................................... 3-5

Fuel cock ....................................................... 3-6

Starter Lever.................................................. 3-7

Kick starter .................................................... 3-8

Seat ............................................................... 3-8

Storage compartment................................... 3-9

Rear shock absorber adjustment ............... 3-9

Handle Seat, Stay Lock................................. 3-10

PRE-OPERATION CHECKS ........................... 4-1

Pre-operation check list ............................... 4-1

OPERATION AND IMPORTANT RIDING

POINTS............................................................ 5-1

Starting and warming up a

cold engine ................................................... 5-1

Starting a warm engine ................................ 5-2

Shifting .......................................................... 5-2

Tips for reducing fuel consumption............. 5-3

Running-in .................................................... 5-3

Parking.......................................................... 5-4

PERIODIC MAINTENANCE AND MINOR

REPAIR ............................................................ 6-1

Tool kit ........................................................... 6-1

Preventive maintenance schedule .............. 6-3

Panel removal and installation .................... 6-5

Spark plug inspection .................................. 6-7

Engine Oil ..................................................... 6-8

TABLE OF CONTENTS

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TABLE OF CONTENTS

Air filter........................................................... 6-10

Carburetor adjustment ................................. 6-11

Idle speed adjustment ................................. 6-12

Throttle cable free play adjustment ............. 6-12

Valve clearance adjustment ......................... 6-13

Tyres .............................................................. 6-13

Wheels.......................................................... 6-15

Clutch lever free play adjustment ................ 6-16

Rear brake adjustment ................................ 6-17

Brake light switch adjustment ..................... 6-17

Checking front Brake Pads &

rear brake shoes .......................................... 6-18

Checking brake fluid level ............................ 6-18

Drive chain slack check................................ 6-19

Drive chain slack adjustment ...................... 6-20

Drive chain lubrication.................................. 6-22

Cable inspection and lubrication................. 6-22

Throttle cable and grip lubrication ............... 6-22

Brake and shift pedal lubrication ................. 6-23

Brake and clutch lever lubrication................ 6-23

Center and sidestand lubrication ................ 6-23

Front fork inspection..................................... 6-24

Steering inspection....................................... 6-24

Wheel bearings ............................................ 6-25

Battery ........................................................... 6-25

Fuse replacement ........................................ 6-27

Headlight bulb replacement ........................ 6-28

Turn signal and taillight bulb

replacement.................................................. 6-29

Front wheel removal..................................... 6-29

Front wheel installation ................................ 6-30

Rear wheel removal ..................................... 6-31

Rear wheel installation ................................ 6-33

Troubleshooting ........................................... 6-33

Troubleshooting chart .................................. 6-34

CLEANING & STORAGE................................. 7-1

A. Cleaning ................................................... 7-1

B. Storage ...................................................... 7-2

SPECIFICATIONS ........................................... 8-1

CUSTOMER INFORMATION ........................... 9-1

Key identification number............................. 9-1

Frame serial number ................................... 9-1

Engine serial number .................................. 9-1

DETATCHMENTS

Pre-Delivey Inspection.................................... 10-1

Installation....................................................... 10-5

fazer5yy8.pmd 8/28/2006, 11:51 AM2

ROAD SAFETY TIPS

SAFE RIDING

1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known

to you.

2. Remember that there are no legal “rights” when it comes to survival as far as Motorcyclists are

concerned. The fact that you may be well within your rights is no guarantee that you will avoid a collision with

a bigger vehicle whose driver fails to see you. Always ride defensively and take nothing on road for granted.

3. Develop the ability to react swiftly to any unexpected road hazards or emergencies giving yourself time to

spare for appropriate response.

4. Develop the ability to get the most out of your Motorcycle, But at the same time get to know its capabili-

ties and limitations.

5. Right thoughtfully, planning your route well in advance.

6. Give proper Signals and use Horn and Headlights judiciously.

7. Don’t ride in another motorist’s blind spot.

8. Always make pre-ride safety checks before you start the Engine.

SAFE BRAKING

Use the basic methods of braking effectively.

1. Engine Brake : When the Throttle is released, compression backs up and acts as the Engine Brake.

If the riding condition allows, reduce speed by shifting the Gear down.

2. Front and Rear Brakes : It is important to apply equal force to the Front and Rear Brakes simultaneously.

• Use Front and Rear Brakes simultaneously.

• Be sure not to disengage the clutch while braking.

• While riding downhill always use Engine as a Brake and never ride in Neutral Gear.

• While riding down hill do not switch off ignition while Engine is in gear.

CAUTION :

1-1

fazer5yy8.pmd 8/28/2006, 11:51 AM3

DESCRIPTION

2-1

Left view

6. Toolkit (page 6-1)

7. Handle Seat (page 3-10)

8. Drive chain free play check window (page 6-19)

9. Side panel (L.H.) lock (page 6-5)

10. Shift pedal (page 3-4)

1. Fuel cock (page 3-6)

2. Starter Lever (page 3-7)

3. Fuse (page 6-26)

4. Battery (page 6-24)

5. Storage Compartment (page 3-9)

STANDARD VEHICLE

26543 7

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DESCRIPTION

2-2

Right view

11. Rear shock absorber (page 3-9)

12. Air filter (page 6-10)

13. Kick starter (page 3-7)

14. Seat (page 3-8)

15. Engine oil filler cap (page 6-8)

16. Rear brake pedal (page 3-4,6-17)

STANDARD VEHICLE

11 12 1314

fazer5yy8.pmd 8/28/2006, 11:51 AM5

17. Clutch Lever (page 3-3, 6-16)

18. Left Hand Switch (page 3-3)

19. Speedometer (page 3-2)

20. Main switch Cum Steering Lock (Page 3-1)

21. Fuel Gauge (page 3-2)

22. Front Brake Lever (page 3-4, 6-16)

23. Throttle Grip (page6-12)

24. Fuel Tank Cap (page 3-5)

25. Turn Indicator Switch (page 3-2)

26. Starter/Kill Switch (page 3-3)

19 20 21

Controls / Instruments

DESCRIPTION

STANDARD VEHICLE

2-3

fazer5yy8.pmd 8/28/2006, 11:51 AM6

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