Yamaha N MAX GPD150-A 2015 Bedienungsanleitung

2015

SERVICE MANUAL

GPD150-A

2DP-F8197-E0

EAS20002

GPD150-A

SERVICE MANUAL

Manufacturing

First edition, July 2015

Any reproduction or unauthorized use

without the written permission of

PT Yamaha Indonesia Motor Manufacturing

is expressly prohibited.

EAS20003

IMPORTANT

This manual was produced by the PT Yamaha Indonesia Motor Manufacturing primarily for use by

Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a me-

chanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on

Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these

types of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely

to render the vehicle unsafe and unfit for use.

PT Yamaha Indonesia Motor Manufacturing is continually striving to improve all of its models. Modifi-

cations and significant changes in specifications or procedures will be forwarded to all authorized

Yamaha dealers and will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

EAS30001

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential personal inju-

ry hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to

the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAS20004

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

• The manual is divided into chapters and each chapter is divided into sections. The current section title

“1” is shown at the top of each page.

• Sub-section titles “2” appear in smaller print than the section title.

• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each

removal and disassembly section.

• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

• Symbols “5” indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation

and assembly procedure, reverse the steps.

• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-

tially.

EAS20005

SYMBOLS

The following symbols are used in this manual for easier understanding.

The following symbols are not relevant to every vehicle.

SYMBOL DEFINITION SYMBOL DEFINITION

Serviceable with engine mounted Gear oil

Filling fluid Molybdenum disulfide oil

Lubricant Brake fluid

Special tool Wheel bearing grease

Tightening torque Lithium-soap-based grease

Wear limit, clearance Molybdenum disulfide grease

Engine speed Silicone grease

Electrical data Apply locking agent (LOCTITE®).

Engine oil Replace the part with a new one.

Silicone fluid

ENew

EAS10003 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

COOLING SYSTEM 6

FUEL SYSTEM 7

ELECTRICAL SYSTEM 8

TROUBLESHOOTING 9

GENERAL INFORMATION

IDENTIFICATION ............................................................................................ 1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

ENGINE SERIAL NUMBER ......................................................................1-1

FEATURES...................................................................................................... 1-2

OUTLINE OF THE FI SYSTEM.................................................................1-2

FI SYSTEM................................................................................................ 1-3

OUTLINE OF THE ABS............................................................................. 1-4

ABS COMPONENT FUNCTIONS .............................................................1-8

ABS OPERATION ...................................................................................1-13

ABS WARNING LIGHT AND OPERATION.............................................1-16

INSTRUMENT FUNCTIONS ...................................................................1-18

IMPORTANT INFORMATION .......................................................................1-22

PREPARATION FOR REMOVAL AND DISASSEMBLY.........................1-22

REPLACEMENT PARTS.........................................................................1-22

GASKETS, OIL SEALS AND O-RINGS ..................................................1-22

LOCK WASHERS/PLATES AND COTTER PINS ...................................1-22

BEARINGS AND OIL SEALS ..................................................................1-23

CIRCLIPS ................................................................................................1-23

RUBBER PARTS.....................................................................................1-23

BASIC SERVICE INFORMATION.................................................................1-24

QUICK FASTENERS...............................................................................1-24

ELECTRICAL SYSTEM...........................................................................1-25

SPECIAL TOOLS ..........................................................................................1-30

IDENTIFICATION

1-1

EAS20007

IDENTIFICATION

EAS30002

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1” is stamped

into the frame.

EAS30004

ENGINE SERIAL NUMBER

The engine serial number “1” is stamped into the

crankcase.

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