Yamaha TDM900 Bedienungsanleitung

TDM900 (5PS1) EUROPE

TDM900P (5PS2) OCEANIA

1A5PS−300E2

TDM900/TDM900P

PARTS CATALOGUE

E2002 by Yamaha Motor Co., Ltd.

1st Edition, Apr. 2002

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and

part names correctly.

TDM900(5PS1),TDM900P(5PS2)

1. Modifications or additions which have been made after issue of the Parts

Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue

according to the Yamaha Parts News.

2. Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in

front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly

The numeral appearing to the right of each component part indicates the

quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5−83310−60 FRONT FLASHER LIGHT ASSY 2

115−83311−60 .BULB (6V−18W) 1

1M1−83309−60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown

below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4−24110−00−X5 FUEL TANK COMP. 1 MXR

3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be

used for assembling. When assembling, please use the applicable service

manual.

8. The asterisk (*) before a reference number indicates modification items

after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code −

production code No.” in the catalogue to the “model code −production code No.

“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

a: Model Type Code

b: Production Code No.

c: Colouring Type

xxxx – xxx

4TW1–010

(3) Model Label Affixing Location

(4) Model Code −Production Code Number of Model Listed in This Parts Catalog

Model

Code

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

020

BELGIUM

021

BELGIUM

050

ENGLAND

051

ENGLAND

5PS1

060 GREECE

1070 ITALY

080

HOLLAND

081

HOLLAND

090 NORWAY

100 SOUTH AFRICA

5PS2 010 AUSTRALIA

(5) Colouring Information

Model

Code

Colouring type

code

Colour

code Colour Name Abbrevi-

ation

5PS1

A0781 VERY DARK BLUE

METALLIC A VDBMA

5PS1

5PS2

B0791 SILVER 3 S3

5PS2

C0251 REDDISH YELLOW

COCKTAIL 1 RYC1

CONTENTS

ENGINE

CYLINDER HEAD B2...................................

CYLINDER B4.........................................

CRANKSHAFT. PISTON B5..............................

VALVE B6.............................................

CAMSHAFT. CHAIN B8.................................

WATER PUMP B9......................................

RADIATOR. HOSE B10...................................

OIL PUMP B12..........................................

INTAKE B15............................................

INTAKE 2 C3...........................................

EXHAUST C5..........................................

CRANKCASE C6.......................................

CRANKCASE COVER 1 C8..............................

STARTER CLUTCH C10..................................

CLUTCH C11...........................................

TRANSMISSION C13....................................

SHIFT CAM. FORK C15..................................

SHIFT SHAFT D2......................................

CHASSIS

FRAME D3............................................

FENDER D4...........................................

SIDE COVER D7.......................................

REAR ARM D8.........................................

REAR SUSPENSION D10................................

STEERING D11.........................................

FRONT FORK D12......................................

FUEL TANK D14........................................

SEAT E2..............................................

FRONT WHEEL E3.....................................

FRONT BRAKE CALIPER E4............................

REAR WHEEL E5......................................

REAR BRAKE CALIPER E7.............................

STEERING HANDLE. CABLE E8.........................

FRONT MASTER CYLINDER E9.........................

STAND. FOOTREST E10.................................

REAR MASTER CYLINDER E12..........................

COWLING 1 E14........................................

GENERATOR F3.......................................

STARTING MOTOR F4..................................

FLASHER LIGHT F5....................................

METER F6............................................

HEADLIGHT F7........................................

TAILLIGHT F8.........................................

HANDLE SWITCH. LEVER F9...........................

ELECTRICAL 1 F10.....................................

ELECTRICAL 2 F12.....................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER HEAD

1 5PS−11101−00 CYLINDER HEAD ASSY 1 1

2 3LD−11133−10 .GUIDE, INTAKE VALVE 6 6

3 3LD−11134−10 .GUIDE, EXHAUST VALVE 4 4

4 93440−10109 .CIRCLIP 10 10

5 91808−16023 .PIN, DOWEL 8 8

6 90340−18101 .PLUG, STRAIGHT SCREW 2 2

7 90105−06153 .BOLT, FLANGE 16 16

8 95617−08625 .BOLT, STUD 4 4

9 90338−10150 .PLUG 2 2

10 94701−00241 PLUG, SPARK (NGK DPR8EA−9) 2 2 UR

94701−00242 PLUG, SPARK (ND X24EPR−U9) 2 2 UR

11 90201−103M4 WASHER, PLATE 6 6

12 90179−10414 NUT 6 6

13 91317−06150 BOLT 2 2

14 95024−08012 BOLT, FLANGE 1 1

15 90430−08119 GASKET 1 1

16 5PS−11181−00 GASKET, CYLINDER HEAD 1 1 1

17 5PS−11190−00 COVER, CYLINDER HEAD 1 1 1

18 5PS−11165−00 .PLATE, BREATHER 1 1

19 5PS−11169−00 .GASKET, BREATHER COVER 1 1

20 90149−05009 .SCREW 3 3

21 5PS−14899−00 CAP, CASE 1 1

22 5PS−1482K−00 PLATE 2 2

23 5PS−14890−00 REED VALVE ASS 2 2

24 95027−06020 BOLT, FLANGE 3 3

25 5PS−11193−00 GASKET, HEAD COVER 1 1 1

26 90109−066F0 BOLT 6 6

PART NO. DESCRIPTION REMARKS

REF.

NO.

5PS1

5PS2

FIG. 1 CYLINDER HEAD

27 90109−06044 BOLT 1 1

28 90109−06045 BOLT 1 1

29 4KG−1111G−00 RUBBER, MOUNT 1 8 8

PART NO. DESCRIPTION REMARKS

REF.

NO.

5PS1

5PS2

FIG. 2 CYLINDER

1 5PS−11311−00 CYLINDER 1 1 1

2 5PS−11351−00 GASKET, CYLINDER 1 1

3 99530−14016 PIN, DOWEL 2 2

4 90153−06029 SCREW, HEXAGON 1 1

5 90430−06014 GASKET 1 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5PS1

5PS2

FIG. 3 CRANKSHAFT. PISTON

1 5PS−11400−00 CRANKSHAFT ASSY 1 1

2 3LD−11416−00 PLANE BEARING, CRANKSHAFT 1 6 6 UR BLUE

3LD−11416−10 PLANE BEARING, CRANKSHAFT 1 6 6 UR BLACK

3LD−11416−20 PLANE BEARING, CRANKSHAFT 1 6 6 UR BROWN

3LD−11416−30 PLANE BEARING, CRANKSHAFT 1 6 6 UR GREEN

3LD−11416−40 PLANE BEARING, CRANKSHAFT 1 6 6 UR YELLOW

3LD−11416−50 PLANE BEARING, CRANKSHAFT 1 6 6 UR PINK

3LD−11416−60 PLANE BEARING, CRANKSHAFT 1 6 6 UR RED

3 5PS−11631−00 PISTON (STD) 2 2

4 5BE−11603−00 PISTON RING SET (STD) 2 2

5 5PS−11633−00 PIN, PISTON 2 2

6 93450−22146 CIRCLIP 4 4

7 5PS−11650−00 CONNECTING ROD ASSY 2 2

8 3LD−11654−00 .BOLT, CONNECTING ROD 2 2

9 90179−09379 .NUT 2 2

10 3LD−11656−00 PLANE BEARING, CONNECTING ROD 4 4 UR BLUE

3LD−11656−10 PLANE BEARING, CONNECTING ROD 4 4 UR BLACK

3LD−11656−20 PLANE BEARING, CONNECTING ROD 4 4 UR BROWN

3LD−11656−30 PLANE BEARING, CONNECTING ROD 4 4 UR GREEN

11 4NX−11500−00 BALANCER ASSY 1 1

12 4NX−11510−00 BALANCER ASSY, 2 1 1

13 3LD−11583−00 SHAFT, BALANCER 1 1 1

14 3LD−11584−00 SHAFT, BALANCER 2 1 1

15 93210−30660 O−RING 1 1

16 90280−05029 KEY, WOODRUFF 1 1

17 90105−12584 BOLT, FLANGE 1 1

18 90201−121H0 WASHER, PLATE 1 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5PS1

5PS2

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