YASKAWA SI-EM3 Bedienungsanleitung

MANUAL NO. TOEP C730600 91B

YASKAWA AC Drive Option

Modbus TCP/IP

Installation Manual

Model SI-EM3

To correctly use the product, read this manual thoroughly and keep it

for easy reference, inspection, and maintenance. Make sure that the

end user receives this manual.

This Page Intentionally Blank

2YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 3

Table of Contents

1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Install the Option on a GA500 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Communication Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Option LED States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Procedures to Install and Wire Options on a Drive . . . . . . . . . . . . . . . . . . . . . . . . . 16

Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Procedure D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Communication Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Option Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

6. Related Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7. Modbus TCP/IP Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Modbus TCP/IP Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Supported Modbus TCP/IP Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Drive Modbus TCP/IP Option Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

High Speed Access Drive Modbus TCP/IP Option Registers . . . . . . . . . . . . . . 52

Types of Enter Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Enter Command Function Differences Depending on the Setting of H5-

11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8. Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Home Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Modbus-TCP Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Network Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drive-Side Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Minor Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Fault Monitors U6-98 and U6-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

10. Option Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

1 Preface and Safety

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 5

1 Preface and Safety

YASKAWA Electric supplies component parts for use in a wide variety of industrial

applications. The selection and application of YASKAWA products remain the

responsibility of the equipment designer or end user.

YASKAWA accepts no responsibility for the way its products are incorporated into the

final system design. Under no circumstances should any YASKAWA product be

incorporated into any product or design as the exclusive or sole safety control. Without

exception, all controls should be designed to detect faults dynamically and fail safely

under all circumstances. All products designed to incorporate a component part

manufactured by YASKAWA must be supplied to the end user with appropriate warnings

and instructions as to the safe use and operation of that part. Any warnings provided by

YASKAWA must be promptly provided to the end user. YASKAWA offers an express

warranty only as to the quality of its products in conforming to standards and

specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR

IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury,

property damage, losses, or claims arising from misapplication of its products.

1 Preface and Safety

6YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

◆Applicable Documentation

Document Description

YASKAWA AC Drive Option

Modbus TCP/IP

Installation Manual

(This book)

Read this manual first.

The manual provides information about wiring, settings, functions, and

troubleshooting. The manual is packaged together with the product.

YASKAWA AC Drive Option

Modbus TCP/IP

Technical Manual

Manual No.: SIEP C730600 91

The technical manual contains detailed information about the option.

Access the following sites to obtain the technical manual:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

YASKAWA AC Drive

Manuals

Refer to the drive manual to connect with the option.

Drive manuals contain basic installation and wiring information in

addition to detailed parameter setting, fault diagnostic, and maintenance

information.

The manuals also include important information about parameter settings

and tuning the drive.

The Quick Start Guides are packaged with the drive.

The most recent versions of these manuals are available for download on

our documentation websites:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

◆Glossary

Terms Definition

Option YASKAWA AC Drive Option SI-EM3 Modbus TCP/IP

Keypad •HOA Operator

•LCD Operator

•LED Operator

•HOA Keypad

•LCD Keypad

•LED Keypad

Hex. (Example: 900

(Hex.))

Identifies a unit for hexadecimal number format.

1 Preface and Safety

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 7

◆Registered Trademarks

•Modbus TCP/IP is a trademark of Modbus-IDA.

•All trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The

option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to

heed these messages could result in serious or possibly even fatal injury or damage to the

products or to related equipment and systems.

DANGER This signal word identifies a hazard that will cause serious injury or death if you do

not prevent it.

WARNING This signal word identifies a hazard that can cause death or serious injuries if you

do not prevent it.

CAUTION This signal word identifies a hazardous situation, which, if not avoided, can cause

minor or moderate injury.

NOTICE This signal word identifies a property damage message that is not related to

personal injury.

■Section Safety

General Precautions

•The diagrams in this section may include options and drives without covers or safety shields to illustrate

details. Be sure to reinstall covers or shields before operating any devices. The option should be used

according to the instructions described in this manual.

•The diagrams in this manual are provided as examples only and may not pertain to all products covered by this

manual.

•The products and specifications described in this manual or the content and presentation of the manual may be

changed without notice to improve the product and/or the manual.

•Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to

order new copies of the manual.

DANGER Do not ignore the safety messages in this manual. If you ignore the safety

messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for

injuries or damage to equipment.

WARNING Electrical Shock Hazard. Do not modify the drive or option circuitry. Failure to obey

can cause serious injury or death, or cause damage to the drive or option and will void warranty. Yaskawa

is not responsible for modifications of the product made by the user.

NOTICE Damage to Equipment. Do not use steam or other disinfectants to fumigate wood

for packaging the drive. Use alternative methods, for example heat treatment, before you package the

components. Gas from wood packaging fumigated with halogen disinfectants, for example fluorine,

chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive.

2 Overview

8YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

2 Overview

This option provides a communications connection between the drive and a Modbus TCP/

IP network. The option connects the drive to a Modbus TCP/IP network and facilitates the

exchange of data.

Modbus TCP/IP is a communications link to connect industrial devices (such as smart

motor controllers, operator interfaces, and variable frequency drives) as well as control

devices (such as programmable controllers and computers) to a network. Modbus TCP/IP

is a simple, networking solution. Modbus TCP/IP decreases the cost and time to wire and

install factory automation devices, and it gives the option to interchange like components

from other vendors.

Modbus TCP/IP is an open network standard.

Install the option on a drive to perform the following functions from a Modbus TCP/IP

master device:

•Operate the drive

•Monitor the drive operation status

•Change drive parameter settings

◆Compatible Products

You can use the option with these products:

Table 2.1 Compatible Products

Drive Model Software Version *1

A1000

CIMR-Ax2Axxxx

≥ 1020

CIMR-Ax4A0002 - 4A0675

CIMR-Ax4A0930, 4A1200 ≥ 3010

CIMR-Ax5Axxxx ≥ 5040

≥ 1020

D1000

CIMR-Dx2A0005 - 4A0370 ≥ 2600

CIMR-Dx4A0630 ≥ 3014

R1000 CIMR-Rx2A03P5 - 4A0300 ≥ 2102

U1000

CIMR-UxxAxxxx

≥ 1015

CIMR-UxxExxxx

CIMR-UxxPxxxx

CIMR-UxxWxxxx

2 Overview

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 9

Drive Model Software Version *1

U1000L

CIMR-UxxLxxxx

≥ 6210

CIMR-UxxFxxxx

CIMR-UxxRxxxx

CIMR-UxxSxxxx

Z1000 CIMR-ZxxAxxxx ≥ 1014

Z1000U

CIMR-ZxxUxxxx

≥ 6113

CIMR-ZxxExxxx

CIMR-ZxxPxxxx

CIMR-ZxxWxxxx

GA500 *2 CIPR-GA50xxxxx ≥ 1010

GA700 *2 CIPR-GA70xxxxx ≥ 1010

GA800 *3 CIPR-GA80xxxxx ≥ 9010

CR700 *2 CIPR-CR70xxxxx ≥ 1012

CH700 *2 CIPR-CH70xxxxx ≥ 1012

HV600 *2 CIPR-HV60xxxxx ≥ 1011

FP605 *2 CIPR-FP65xxxxx ≥ 1010

*1 Refer to “PRG”on the drive nameplate for the software version number.

*2 Before you install the option on a GA500, GA700, CR700, CH700, HV600, or FP605 drive, make sure that

the option software version is PRG: 8103 or later.

*3 Before you install the option on a GA800 drive, make sure that the option software version is PRG: 8104 or

later.

Note:

•Refer to the option package labeling in the field designated “PRG (four digit number)”to identify the option

software version.

•For Yaskawa customers in the North or South America regions:

If your product is not listed in Table 2.1, refer to the web page below to confirm this manual is correct for your

product. The web page provides a list of option manuals by product, and a direct link to download a PDF of

the manual.

Scan QR code Or refer to:

http://www.yaskawa.com/optionlookup

3 Receiving

10 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

◆Install the Option on a GA500 Drive

An option card mounting kit is necessary to install the option on a GA500 drive. The

option card mounting kit model is: JOHB-GA50. This kit is sold separately.

Refer to the option card mounting kit manual for more information about installation.

A - Option card mounting kit

components (sold separately)

B - Option

C - Drive front cover

Figure 2.1 Option Card Mounting Kit (JOHB-GA50)

3 Receiving

After receiving the option package:

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