YOKOGAWA ProSafe-RS Lite Bedienungsanleitung

ProSafe-RS Lite

Installation Guidance

TI 32P51J10-01EN

©Copyright Jan. 2021 (YK)

4th Edition Apr. 2022 (YK)

Yokogawa Electric Corporation

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

Technical

Information

TI 32P51J10-01EN

Introduction

ProSafe-RS Lite is a safety control system aimed at protecting people, environment, and

equipment from unexpected accidents or problems at a plant.

This manual describes the requirements for installation (control room size and power supply

requirements), storage and transportation, and wiring.

Chapter 1 System Installation Requirements

This chapter describes the engineering specications that cover the control room design/

environment, power supply system, grounding, noise prevention, corrosive-gas environment

compatibility and compliance with marine standards for the ProSafe-RS Lite system.

Chapter 2 Transportation, Storage and Installation

This chapter describes precautions for the transport, unpacking and storage of the ProSafe-RS

Lite system. This chapter also describes temperature and humidity changes when temporarily

storing the ProSafe-RS Lite system, and how to install cabinets and rack mounted devices.

Chapter 3 Cabling

This chapter describes how to connect power, ground, signal and bus cables to the installed

devices, and how to connect optical ber cables.

Chapter 4 Installation Specications

This chapter covers the power consumption, power dissipation, in-rush current, and fuse and

breaker ratings as well as the parts that need replacement within 10 years. Read this section

when deciding the power supply capacity.

Chapter 5 Post-installation Inspection and Environmental Preservation

This chapter describes items that must be checked before turning on power and the precautions

to be taken to safeguard the environment after installing the system.

TI 32P51J10-01EN

Safety Precautions

Safety, Protection, and Modication of the Product

• In order to protect the system controlled by the product and the product itself and ensure

safe operation, observe the safety precautions described in this Technical Information

and the User’s Manuals. We assume no liability for safety if users fail to observe these

instructions when operating the product.

• If this product is used in a manner not specied in this Technical Information, the protection

provided by this product may be impaired.

• If any protection or safety circuit is required for the system controlled by the product or for

the product itself, prepare it separately.

• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter

simply referred to as YOKOGAWA) when replacing parts or consumables.

• Do not use the accessories (Power supply cord set, etc.) that came with the product for any

other products.

• Modication of the product is strictly prohibited.

• The following symbols are used in the product and this Technical Information to indicate that

there are precautions for safety:

Indicates that caution is required. This symbol for the Product indicates the possibility of

dangers such as electric shock on personnel and equipment, and also indicates that the

user must refer to this Technical Information and User’s Manuals for necessary actions.

In this Technical Information and User’s Manuals, this symbol is used together with a

word “CAUTION” or “WARNING” at the locations where precautions for avoiding dangers

are described

Indicates that caution is required for hot surface. Note that the devices with this symbol

become hot. The risk of burn injury or some damages exists if the devices are touched or

contacted.

Identies a protective conductor terminal. Before using the Product, you must ground the

protective conductor terminal to avoid electric shock

Identies a functional grounding terminal. A terminal marked “FG” also has the same

function. This terminal is used for grounding other than protective grounding. Before

using the Product, you must ground this terminal.

Indicates anAC supply.

Indicates a DC supply.

Indicates that a component such as a power supply switch is turned ON.

Indicates that a component such as a power supply switch is turned OFF.

Jan. 22, 2021-00

iii

TI 32P51J10-01EN

Symbol Marks of this Technical Information

Throughout this Technical Information, you will nd several di󰀨erent types of symbols are used to

identify di󰀨erent sections of text. This section describes these icons.

WARNING

Indicates precautions to avoid a danger that may lead to death or severe injury.

CAUTION

Indicates precautions to avoid a danger that may lead to minor or moderate injury or

property damage.

IMPORTANT

Identies important information required to understand operations or functions.

TIP

Identies additional information.

SEE

ALSO

Identies a source to be referred to.

Jan. 22, 2021-00

TI 32P51J10-01EN

 Cautions for Safely Applying the Device

Wiring Power Cable

WARNING

Connect the power cables according to the procedure in this document.

Power cables must conform to the safety standards of the country where the device is installed.

SEE

ALSO

For Wiring Power Cable, refer to 3.2, “Connecting Power.”

 Earth Wiring

WARNING

This equipment requires a protective grounding dened by the safety standard.

Ground the device following the procedure in this document to prevent from electric shock and to

minimize the noise.

SEE

ALSO

For Earth Wiring, refer to 3.3, “Connecting Ground Cable.”

 Tightening Torque of Screws

IMPORTANT

The tightening torque that the Product recommends is showed in the following table. However,

if the tightening torque of the screw is specied in the User’s Manuals, follow the instructions

described in the User’s Manuals.

Table Table of Recommended Tightening Torque

Nominal diameter of a screw M2.6 M3 M3.5 M4 M5 M6 M8 M10

Recommended tightening torque

(N•m) 0.35 0.6 0.8 1.2 2.8 3.0 12.0 24.0

Jan. 22, 2021-00

TI 32P51J10-01EN

Battery

CAUTION

• Must use Yokogawa designated batteries.

• Mounting and changing batteries must follow the procedure in the hardware instruction

manual for each device.

• When changing batteries while the power supply is not shutdown, do not put hands inside of

the device since it is danger of electric shock.

Fan Unit

CAUTION

• When changing fan unit while the power supply is not shutdown, be careful not to touch other

parts so as to avoid electric shock.

SEE

ALSO

For Fan Unit, refer to 4, “Installation Specications, Durability of Parts.”

 Wiring I/O Cables

CAUTION

Wiring I/O cables must follow the procedure in this document.

SEE

ALSO

For Wiring I/O Cables, refer to 3.5, “Connecting Signal Cable.”

 Connected Devices

IMPORTANT

To ensure this system’s compliance with the CSAsafety standards, all devices connected to this

system shall be CSA certied devices.

Jan. 22, 2021-00

TI 32P51J10-01EN

 Fuse Replacement

WARNING

• Be sure to use the specied fuses.

• Switch o󰀨 the power supply before exchanging the fuses.

Maintenance

CAUTION

• The maintenance work for the devices described in this manual should be performed only

by qualied personnel.

• When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it.

• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)

measures.

• If the existing caution label is dirty and illegible, prepare a new label (part number: T9029BX)

to replace it.

SEE

ALSO

For Maintenance, refer to 1.5.2, “Countermeasures against Static Electricity.”

 Drawing Conventions

Some drawings may be partially emphasized, simplied, or omitted, for the convenience of

description.

Trademark

 Trademark Acknowledgment

The names of corporations, organizations, products and logos herein are either registered

trademarks or trademarks of Yokogawa Electric Corporation and their respective holders.

Jan. 22, 2021-00

Toc-1

TI 32P51J10-01EN

ProSafe-RS Lite

Installation Guidance

Apr. 25, 2022-00

CONTENTS

TI 32P51J10-01EN 4th Edition

Introduction ..............................................................................................................i

Safety Precautions..................................................................................................ii

Trademark ...............................................................................................................vi

1. System Installation Requirements ......................................................... 1-1

1.1 Control Room Design.......................................................................................1-2

1.2 Control Room Environment.............................................................................1-5

1.3 Power Supply System ....................................................................................1-13

1.4 Grounding........................................................................................................1-18

1.5 Noise Countermeasures ................................................................................1-21

1.5.1 Noise Sources and Noise Countermeasures..................................1-21

1.5.2 Countermeasures against Static Electricity.....................................1-25

1.6 Cabling Requirements....................................................................................1-26

1.7 Corrosive-gas Environment Compatibility ..................................................1-28

1.8 Compliance with Marine Standards..............................................................1-31

2. Transportation, Storage and Installation...............................................2-1

2.1 Precautions for Transportation .......................................................................2-2

2.2 Unpacking..........................................................................................................2-3

2.3 Storage...............................................................................................................2-4

2.4 Servicing Area ...................................................................................................2-5

2.5 Installation.........................................................................................................2-6

2.5.1 Installation on Floor............................................................................2-6

2.5.2 Rack Mounting.................................................................................2-10

2.5.3 DIN Rail Mountable Devices............................................................2-14

2.5.4 Wall Mountable Devices ..................................................................2-17

2.5.5 Installation Guideline for Cabinet.....................................................2-19

2.5.6 Desktop Equipment .........................................................................2-25

2.5.7 Installing Control Network Interface Card........................................2-25

3. Cabling.......................................................................................................3-1

3.1 Cables and Terminals .......................................................................................3-2

3.2 Connecting Power ............................................................................................3-5

3.3 Connecting Ground Cable .............................................................................3-12

3.4 Power and Ground Cabling ...........................................................................3-13

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TI 32P51J10-01EN Dec. 3, 2021-00

3.5 Connecting Signal Cable ...............................................................................3-23

3.6 Connecting Signal Cables to I/O Modules ...................................................3-31

3.6.1 Combination of I/O Modules and Terminal Blocks...........................3-31

3.6.2 Signal Cable Connections ...............................................................3-32

3.6.3 Connecting Signal Cables to I/O Modules.......................................3-34

3.7 Connecting Bus Cable ...................................................................................3-52

3.7.1 Vnet/IP network................................................................................3-52

3.7.2 ESB Bus...........................................................................................3-54

3.7.3 Optical ESB Bus ..............................................................................3-56

4. Installation Specications....................................................................... 4-1

5. Post-installation Inspection and Environmental Preservation ........... 5-1

Revision Information...............................................................................................i

1. System Installation Requirements 1-1

TI 32P51J10-01EN

1. System Installation Requirements

This section describes installation requirements such as environmental conditions,

required space and layout considerations, power consumption, cabling and grounding.

Jan. 22, 2021-00

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