YOKOGAWA PH202G (S) Bedienungsanleitung

User’s

Manual Model PH202G [Style: S3], PH202S [Style: S3]

2-wire Type pH/ORP(Redox)

Transmitter

IM 12B07D02-01E

11th Edition

IM 12B07D02-01E

11th Edition: Oct. 2009(YK)

TABLE OF CONTENTS

PREFACE

1. Introduction And General Description ............................................................. 1-1

1-1. Instrument check ............................................................................................ 1-1

1-2. Application ...................................................................................................... 1-3

2. PH202 Specifications ........................................................................................ 2-1

2-1. General ....................................................................................................... 2-1

2-2. Operating specifications ................................................................................. 2-2

2-3. Model and suffix codes ................................................................................... 2-6

2-4. Control Drawing of PH202S mA HART®Specification (IECEx). .................... 2-7

2-5. Control Drawing of PH202S mA HART®Specification (ATEX) ...................... 2-8

2-6. Control Drawing of PH202S mA HART®Specification ........................................

(FM Intrinsically safe design) ........................................................................... 2-9

2-7. Control Drawing of PH202S mA HART®Specification ........................................

(FM Non-incendive design)............................................................................ 2-10

2-8. Control Drawing of PH202S mA HART®Specification (CSA).......................2-11

2-9. Control Drawing of PH202S FF/PB Specification (IECEx) ........................... 2-12

2-10. Control Drawing of PH202S FF/PB Specification (ATEX) .......................... 2-13

2-11. Control Drawing of PH202S FF/PB Specification ..............................................

(FM Intrinsically safe Entity)........................................................................... 2-14

2-12. Control Drawing of PH202S FF/PB Specification ..............................................

(FM Intrinsically safe FISCO)......................................................................... 2-16

2-13. Control Drawing of PH202S FF/PB Specification ..............................................

(FM Non-incendive Entity). ............................................................................ 2-18

2-14. Control Drawing of PH202S FF/PB Specification ..............................................

(FM Non-incendive FNICO) ........................................................................... 2-19

2-15. Control Drawing of PH202S FF/PB Specification (CSA). ........................... 2-20

3. Installation And Wiring....................................................................................... 3-1

3-1. Installation and dimensions ............................................................................ 3-1

3-1-1. Installation site.................................................................................................................3-1

3-1-2. Mounting methods ...........................................................................................................3-1

3-2. Preparation ..................................................................................................... 3-3

3-2-1. Cables, terminals and glands ..........................................................................................3-3

3-3. Wiring of sensors ............................................................................................ 3-4

3-3-1. General precautions ........................................................................................................3-4

3-3-2. Additional precautions for installations in hazardous areas ...........................................3-4

3-3-3. Installation in: Hazardous Area-Non-Incendive ..............................................................3-5

3-3-4. Liquid earth......................................................................................................................3-5

3-3-5. Access to terminal and cable entry .................................................................................3-5

3-4. Wiring of power supply ................................................................................... 3-5

3-4-1. General precautions .......................................................................................................3-5

3-4-2. Connection of the power supply ......................................................................................3-6

3-4-3. Switching the instrument on ............................................................................................3-6

3-5. Wiring the sensor system ............................................................................... 3-7

3-5-1. Impedance measurement jumper settings ......................................................................3-7

3-6. Sensor wiring .................................................................................................. 3-8

3-6-1. Connection cable.............................................................................................................3-9

3-6-2. Sensor cable connection with special grommet ............................................................3-10

3-6-3. Sensor cable connections using junction box (BA10) and extension cable (WF10) ...3-11

3-6-4. Connection VP type sensor...........................................................................................3-11

In this manual a mA sign appears if it concerns the PH202G (S)-E, -C, -U, -N, -K

IM 12B07D02-01E

4. Operation; Display Functions And Setting ...................................................... 4-1

4-1. Operator interface........................................................................................... 4-1

4-2. Explanation of operating keys......................................................................... 4-2

4-3. Setting passcodes .......................................................................................... 4-3

4-3-1. Passcode protection ........................................................................................................4-3

4-4. Display examples............................................................................................ 4-3

4-5. Display functions ............................................................................................ 4-4

4-5-1. Display functions pH (default)..........................................................................................4-4

4-5-2. Display functions pH (ORP).............................................................................................4-5

4-5-3. Display functions pH (rH).................................................................................................4-6

5. Parameter setting ............................................................................................... 5-1

5-1. Maintenance mode ......................................................................................... 5-1

5-1-1. Manual temperature selection and adjustment ...............................................................5-2

5-1-2. Process temperature measuring in ORP mode...............................................................5-3

5-1-3. Manual activation of HOLD..............................................................................................5-4

5-1-4. Manual impedance check................................................................................................5-5

5-2. Commissioning mode ..................................................................................... 5-6

5-2-1. Output range....................................................................................................................5-7

5-2-2. Hold ..............................................................................................................................5-8

5-2-3. Service...........................................................................................................................5-10

5-3. Notes for guidance in the use of service coded settings ...............................5-11

5-3-1. Parameter specific functions .........................................................................................5-11

5-3-2. Temperature compensation and measuring functions. .................................................5-13

5-3-3. Calibration functions ......................................................................................................5-15

5-3-4. mA output functions.......................................................................................................5-17

5-3-5. User interface ................................................................................................................5-19

5-3-6. Communication setup....................................................................................................5-21

5-3-7. General .........................................................................................................................5-21

5-3-8. Test and setup mode ....................................................................................................5-21

6. Calibration ....................................................................................................... 6-1

6-1. Automatic calibration....................................................................................... 6-1

6-2. Manual calibration........................................................................................... 6-1

6-3. Sample calibration .......................................................................................... 6-1

6-4. Data entry ....................................................................................................... 6-1

6-5. Calibration procedures.................................................................................... 6-2

6-5-1. Automatic calibration .......................................................................................................6-2

6-5-2. Automatic calibration with HOLD active ..........................................................................6-3

6-5-3. Manual calibration (2nd parameter calibration) ...............................................................6-4

6-5-4. Sample calibration ..........................................................................................................6-6

7. Maintenance ....................................................................................................... 7-1

7-1. Periodic maintenance for the EXA transmitter ................................................ 7-1

7-2. Periodic maintenance for the sensor system.................................................. 7-1

7-3. Calibration procedures are described in step-by-step detail in chapter 6. ..........

However, follow these guidelines..................................................................... 7-2

8. Troubleshooting ................................................................................................. 8-1

8-1. Diagnostics ..................................................................................................... 8-2

8-1-1. Off-line calibration checks ...............................................................................................8-2

8-1-2. On-line impedance checks ..............................................................................................8-2

9. Spare Parts ....................................................................................................... 9-1

IM 12B07D02-01E

10. Appendix ..................................................................................................... 10-1

10-1. User setting table........................................................................................ 10-1

10-2. Configuration checklist for PH202G ........................................................... 10-3

10-3. Setup for sensor compatibility..................................................................... 10-4

10-3-1. General ........................................................................................................................10-4

10-3-2. Selection of measurement and reference electrode ...................................................10-4

10-3-3. Selecting a temperature sensor...................................................................................10-4

10-4. Set up for other functions............................................................................ 10-5

10-5. Set up for Pfaudler Type 18 sensor ............................................................ 10-6

10-5-1. General set up .............................................................................................................10-6

10-5-2. Calibration set up.........................................................................................................10-6

10-6. Device Description (DD) menu structure .................................................... 10-7

Glossary

11. APPENDIX 2 .....................................................................................................11-1

11-1. Preface ......................................................................................................11-1

11-2. Wiring diagrams ...........................................................................................11-2

11-2-1. Example of Non-Explosionproof System ....................................................................11-2

11-2-2. Example of Intrinsically Safe Explosionproof System ................................................11-2

11-3. Sensor wiring ...............................................................................................11-2

11-3-1. Connection cable.........................................................................................................11-3

11-3-2. Sensor cable connection using terminal box...............................................................11-5

11-4. PH201G*B Dedicated Distributor.................................................................11-5

11-4-1. Communication setup.................................................................................................11-5

11-4-2. The setting of sending WASH signal (*WASH) ..........................................................11-6

11-4-3. How to output manual wash signal ............................................................................11-8

11-4-4. Setting of errors (FAIL contact) ..................................................................................11-9

11-5. Calibration in ORP Mode ...........................................................................11-10

11-5-1 Electrode Check .........................................................................................................11-10

11-5-2. Manual Calibration.....................................................................................................11-11

11-5-3. Calibration with Sample.............................................................................................11-11

11-5-4. Data Entry..................................................................................................................11-11

11-5-5. Calibration Procedure................................................................................................11-12

11-6. Supplement of troubleshooting ..................................................................11-13

11-6-1. Error Codes ..............................................................................................................11-13

11-6-2. On-line impedance checks .......................................................................................11-14

11-6-3. Supplement of temperature sensor ..........................................................................11-15

11-6-4. Auto-Return .............................................................................................................11-15

11-6-5. CALEND ...................................................................................................................11-15

11-6-6. How to cancel sample calibration.............................................................................11-15

12. Appendix 3 QUALITY INSPECTION............................................................... 12-1

12-1. PH202G, PH202SJ 2-Wire pH/ORP Transmitter........................................ 12-1

12-2. PH202S 2-Wire pH/ORP Transmitter ......................................................... 12-5

12-3. PH202G, PH202S 2-Wire pH/ORP Transmitter .................................................

(Fieldbus Communication) ............................................................................. 12-9

12-4. PH202G, PH202S 2-Wire pH/ORP Transmitter .................................................

(Profibus Communication) ........................................................................... 12-13

Customer Maintenance Parts List (PH202G Style : S3) ........CMPL 12B07D02-03E

Customer Maintenance Parts List (PH202S Style : S3).........CMPL 12B07D02-23E

Revision Rcord ............................................................................................................i

IM 12B07D02-01E

PREFACE

Electric discharge

The EXA analyzer contains devices that can be

damaged by electrostatic discharge. When servic-

ing this equipment, please observe proper pro-

cedures to prevent such damage. Replacement

components should be shipped in conductive pack-

aging. Repair work should be done at grounded

workstations using

grounded soldering irons and wrist straps to avoid

electrostatic discharge.

Installation and wiring

The EXA analyzer should only be used with equip-

ment that meets the relevant international and

regional standards. Yokogawa accepts no respon-

sibility for the misuse of this unit.

The instrument is packed carefully with shock

absorbing materials, nevertheless, the instrument

may be damaged or broken if subjected to strong

shock, such as if the instrument is dropped. Handle

with care.

Although the instrument has a weatherproof

construction, the transmitter can be harmed if it

becomes submerged in water or becomes exces-

sively wet.

Do not use an abrasive material or solvent when

cleaning the instrument.

Do not modify the PH202 transmitter.

Electrostatic charge may cause an explosion haz-

ard. Avoid any actions that cause the generation of

electrostatic charge, e.g., rubbing with a dry cloth.

Warning label

Because the enclosure of the pH/ORP transmitter

Type PH202S-E, -P, -F are made of aluminium, if it

is mounted in an area where the use of category

1 G Zone 0 apparatus is required, it must be

installed such, that, even in the event of rare inci-

dents, ignition sources due to impact and friction

sparks are excluded.

DANGERDANGER

CAUTIONCAUTION

WARNING

Notice

• This manual should be passed on to the end

user.

• The contents of this manual are subject to

change without prior notice.

• The contents of this manual shall not be

reproduced or copied, in part or in whole,

without permission.

• This manual explains the functions contained in

this product, but does not warrant that they are

suitable the particular purpose of the user.

• Every effort has been made to ensure accuracy

in the preparation of this manual.

However, when you realize mistaken

expressions or omissions, please contact the

nearest Yokogawa Electric representative or

sales office.

• This manual does not cover the special

specifications. This manual may be left

unchanged on any change of specification,

construction or parts when the change does

not affect the functions or performance of the

product.

• If the product is not used in a manner specified

in this manual, the safety of this product may be

impaired.

Yokogawa is not responsible for damage to the

instrument, poor performance of the instrument

or losses resulting from such, if the problems are

caused by:

• Improper operation by the user.

• Use of the instrument in improper applications

• Use of the instrument in an improper

environment or improper utility program

• Repair or modification of the related instrument

by an engineer not authorized by Yokogawa.

Safety and Modification Precautions

• Follow the safety precautions in this manual

when using the product to ensure protection and

safety of the human body, the product and the

system containing the product.

IM 12B07D02-01E

The following safety symbols are used on the

product as well as in this manual.

DANGER

This symbol indicates that an operator must

follow the instructions laid out in this manual in

order to avoid the risks, for the human body, of

injury, electric shock, or fatalities. The manual

describes what special care the operator must

take to avoid such risks.

This symbol indicates that the operator must

refer to the instructions in this manual in

order to prevent the instrument (hardware) or

software from being damaged, or a system

failure from occurring.

This symbol gives information essential for

understanding the operations and functions.

This symbol indicates Protective Ground

Terminal

This symbol indicates Function Ground

Terminal (Do not use this terminal as the

protective ground terminal.)

This symbol indicates Alternating current.

This symbol indicates Direct current.

DANGERDANGER

WARNINGWARNING

CAUTIONCAUTION

Warranty and service

Yokogawa products and parts are guaranteed

free from defects in workmanship and material

under normal use and service for a period of

(typically) 12 months from the date of shipment

from the manufacturer. Individual sales organi-

zations can deviate from the typical warranty

period, and the conditions of sale relating to the

original purchase order should be consulted.

Damage caused by wear and tear, inadequate

maintenance, corrosion, or by the effects of

chemical processes are excluded from this war-

ranty coverage.

In the event of warranty claim, the defective

goods should be sent (freight paid) to the service

department of the relevant sales organization for

repair or replacement (at Yokogawa discretion).

The following information must be included in the

letter accompanying the returned goods:

• Part number, model code and serial number

• Original purchase order and date

• Length of time in service and a description of

the process

• Description of the fault, and the circumstances

of failure

• Process/environmental conditions that may be

related to the installation failure of the device

• A statement whether warranty or non-warranty

service is requested

• Complete shipping and billing instructions for

return of material, plus the name and phone

number of a contact person who can be

reached for further information.

Returned goods that have been in contact with

process fluids must be decontaminated/disin-

fected before shipment. Goods should carry a

certificate to this effect, for the health and safety

of our employees. Material safety data sheets

should also be included for all components of

the processes to which the equipment has been

exposed.

IM 12B07D02-01E

ATEX Documentation

This procedure is only applicable to the countries

in European Union.

All instruction manuals for ATEX Ex related prod-

ucts are available in English, German and French.

Should you require Ex related instructions in your

local language, you are to contact your nearest

Yokogawa office or representative.

Alle brugervejledninger for produkter relateret

til ATEX Ex er tilgængelige på engelsk, tysk og

fransk. Skulle De ønske yderligere oplysninger

om håndtering af Ex produkter på eget sprog, kan

De rette henvendelse herom til den nærmeste

Yokogawa afdeling eller forhandler.

Tutti i manuali operativi di prodotti ATEX con-

trassegnati con Ex sono disponibili in inglese,

tedesco e francese. Se si desidera ricevere i man-

uali operativi di prodotti Ex in lingua locale, met-

tersi in contatto con l’ufficio Yokogawa più vicino o

con un rappresentante.

Todos los manuales de instrucciones para los pro-

ductos antiexplosivos de ATEX están disponibles

en inglés, alemán y francés. Si desea solicitar las

instrucciones de estos artículos antiexplosivos en

su idioma local, deberá ponerse en contacto con

la oficina o el representante de Yokogawa más

cercano.

Alle handleidingen voor producten die te maken

hebben met ATEX explosiebeveiliging (Ex)

zijn verkrijgbaar in het Engels, Duits en Frans.

Neem, indien u aanwijzingen op het gebied van

explosiebeveiliging nodig hebt in uw eigen taal,

contact op met de dichtstbijzijnde vestiging van

Yokogawa of met een vertegenwoordiger.

Kaikkien ATEX Ex -tyyppisten tuotteiden käyt-

töhjeet ovat saatavilla englannin-, saksan- ja

ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten

tuotteiden ohjeita omalla paikallisella kielellännne,

ottakaa yhteyttä lähimpään Yokogawa-toimistoon

tai -edustajaan.

Todos os manuais de instruções referentes aos

produtos Ex da ATEX estão disponíveis em Inglês,

Alemão e Francês. Se necessitar de instruções na

sua língua relacionadas com produtos Ex, deverá

entrar em contacto com a delegação mais próxima

ou com um representante da Yokogawa.

Tous les manuels d’instruction des produits

ATEX Ex sont disponibles en langue anglaise,

allemande et française. Si vous nécessitez des

instructions relatives aux produits Ex dans votre

langue, veuillez bien contacter votre représentant

Yokogawa le plus proche.

Alle Betriebsanleitungen für ATEX Ex bezogene

Produkte stehen in den Sprachen Englisch,

Deutsch und Französisch zur Verfügung. Sollten

Sie die Betriebsanleitungen für Ex-Produkte in

Ihrer Landessprache benötigen, setzen Sie sich

bitte mit Ihrem örtlichen Yokogawa-Vertreter in

Verbindung.

Alla instruktionsböcker för ATEX Ex (explosions-

säkra) produkter är tillgängliga på engelska, tyska

och franska. Om Ni behöver instruktioner för

dessa explosionssäkra produkter på annat språk,

skall Ni kontakta närmaste Yokogawakontor eller

representant.

IM 12B07D02-01E

EST

SLO

IM 12B07D02-01E

Introduction 1-1

1. INTRODUCTION AND GENERAL DESCRIPTION

The Yokogawa EXA 202 is a 2-wire transmitter designed for industrial process monitoring, measurement

and control applications. This user’s manual contains the information needed to install, set up, operate

and maintain the unit correctly. This manual also includes a basic troubleshooting guide to answer typi-

cal user questions.

Yokogawa can not be responsible for the performance of the EXA analyzer if these instructions are not

followed.

1-1. Instrument check

Upon delivery, unpack the instrument

carefully and inspect it to ensure that

it was not damaged during shipment.

If damage is found, retain the original

packing materials (including the outer

box) and then immediately notify the

carrier and the relevant Yokogawa

sales office.

Make sure the model number on the

textplate affixed to the side of the

instrument agrees with your order.

Examples of nameplates are shown.

Figure 1-1. Nameplate

SEE CONTROL DRAWING

IP65

Zone 0 Ex ia IIC T6 for Ta:40

˚C

Zone 0 Ex ia IIC T4

24V DC

No.

Made in Japan

PH202S-U

STYLE

AMB.TEMP.

OUTPUT

SUPPLY

SUFFIX

MODEL

PH/ORP TRANSMITTER

N200

AND AEx ia IIC

IS CL I, DIV 1, GP ABCD

No. IECEx KEM 06.0052X

-10 55°C

4 20mA DC

Type 4X

Install per CONTROL DRAWING

IKE024-A10 P.4-1 to P.4-2

No. IECEx KEM 06.0052X

N200

PH/ORP TRANSMITTER

MODEL

SUFFIX

SUPPLY

OUTPUT

AMB.TEMP.

STYLE

PH202S-E

Made in Japan Tokyo 180-8750 JAPAN

No.

24V DC

SEE CONTROL DRAWING

IP65

Zone 0 Ex ia IIC T6 for Ta:40˚C

Zone 0 Ex ia IIC T4

SEE CONTROL DRAWING

Ex ia IIC T6 for Ta:40˚C

Ex ia IIC T4

No. KEMA 06ATEX0218 X

II 1G

-10 55°C

4 20mA DC

IP65

0344

No. IECEx KEM 06.0052X

NI CL I, DIV 2, GP ABCD AND

CL I, ZN 2, GP IIC

No. KEMA 06ATEX0219

EEx nA[nL] IIC T4

EEx nA[nL] IIC T6 for Ta:40

˚C

IP65

SEE CONTROL DRAWING

Ex nA[nL] IIC T4

Ex nA[nL] IIC T6 for Ta:40

˚C

IP65

SEE CONTROL DRAWING

II 3 G

PH202S-N

Type 4X

Type 3S

Install per CONTROL DRAWING

IKE024-A10 P.4-3 to P.4-4

Ex nA[nL] IIC

NI CL I, DIV 2, GP ABCD

T6 for Ta:40

˚C

IP65

SEE CONTROL DRAWING

LR81741

WARNING

Substitution of

components may

impair suitability

for class I, Division 2.

AVERTISSEMENT

La substitution de composants

peut rendre ce materiel

inacceptable pour les

emplacements de

Classe I, Division 2.

N200

MODEL

SUFFIX

SUPPLY

OUTPUT

AMB.TEMP.

STYLE

PH202

-10 55°C

4 20mA DC

Made in Japan Tokyo 180-8750 JAPAN

No.

24V DC

PH/ORP TRANSMITTER

SEE CONTROL DRAWING

IP65

Zone 0 Ex ia IIC T6 for Ta:40

˚C

Zone 0 Ex ia IIC T4

24V DC

No.

Made in Japan

PH202S-C

STYLE

AMB.TEMP.

OUTPUT

SUPPLY

SUFFIX

MODEL

PH/ORP TRANSMITTER

N200

No. IECEx KEM 06.0052X

IP65 Type 3S

-10 55°C

4 20mA DC

SEE CONTROL DRAWING

Ex ia IIC T6 for Ta:40

˚C

Ex ia IIC T4

CL I, DIV 1, GP ABCD

LR81741 C

intrinsic safety

components may impair

Substitution of

WARNING

intrinseque.

peut compromeltre la securite

La substitution de composants

AVERTISSEMENT

Andere Handbücher für PH202G (S)

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