YOKOGAWA SC202G(S) Bedienungsanleitung

User’s

Manual

Model SC202G(S)

Conductivity and Resistivity

Transmitter

IM 12D7B3-E-H

6th Edition

YOKOGAWA

IM 12D7B3-E-H

TABLE OF CONTENTS

PREFACE

CONFIGURATION CHECKLIST FOR SC202

1. INTRODUCTION AND GENERAL DESCRIPTION ...................................................................... 1-1

1-1. Instrument check..................................................................................................................... 1-1

1-2. Application................................................................................................................................1-2

2. SC202 SPECIFICATIONS ..............................................................................................................2-1

2-1. General Specifications ..............................................................................................................2-1

2-2. Operating specifications............................................................................................................2-2

2-3. Model and suffix codes.............................................................................................................2-3

2-4. Intrinsic safety - common specifications....................................................................................2-3

2-5. Connection diagram for power supply ......................................................................................2-4

3. INSTALLATION AND WIRING .......................................................................................................3-1

3-1. Installation and dimensions .......................................................................................................3-1

3-1-1. Installation site.............................................................................................................3-1

3-1-2. Mounting methods ......................................................................................................3-1

3-2. Preparation ...............................................................................................................................3-3

3-2-1. Cables, terminals and glands ......................................................................................3-3

3-3. Wiring of sensors ......................................................................................................................3-4

3-3-1. General precautions ....................................................................................................3-4

3-3-2. Additional precautions for installations in hazardous areas-Intrinsic safe......................3-4

3-3-3. Hazardous Area-Non-Incendive SC202S-N.................................................................3-5

3-4. Wiring of power supply .............................................................................................................3-5

3-4-1. General precautions ....................................................................................................3-5

3-4-2. Connection of the power supply .................................................................................3-5

3-4-3. Switching the instrument on........................................................................................3-5

3-5. Sensor wiring............................................................................................................................3-6

3-6. Sensor connection using junction box and extension cable ......................................................3-6

3-7. Other sensor systems...............................................................................................................3-7

3-7-1. Sensor cable connection using junction box (BA10) and extension cable (WF10) .......3-7

4. OPERATION; DISPLAY FUNCTIONS AND SETTING ..................................................................4-1

4-1. Operator interface.....................................................................................................................4-1

4-2. Explanation of operating keys ...................................................................................................4-2

4-3. Setting passcodes ....................................................................................................................4-3

4-3-1. Passcode protection ...................................................................................................4-3

4-4. Display examples......................................................................................................................4-3

4-5. Display functions.......................................................................................................................4-4

5. PARAMETER SETTING .................................................................................................................5-1

5-1. Maintenance mode ...................................................................................................................5-1

5-1-1. Introduction .................................................................................................................5-1

5-1-2. Manual activation of HOLD..........................................................................................5-3

5-2. Commissioning mode ...............................................................................................................5-2

5-2-1. Introduction .................................................................................................................5-2

5-2-2. Range .........................................................................................................................5-3

5-2-3. HOLD..........................................................................................................................5-4

5-2-4. Temperature compensation .........................................................................................5-5

5-2-5. Temperature compensation selection ..........................................................................5-6

5-2-6. Service Code ..............................................................................................................5-7

IM 12D7B3-E-H

5-3. Service Codes ........................................................................................................................5-11

5-3-1. Parameter specific functions .....................................................................................5-12

5-3-2. Temperature compensation and measuring functions................................................5-14

5-4. Temperature compensation ....................................................................................................5-16

5-5. mA Output functions...............................................................................................................5-18

5-6. User interface .........................................................................................................................5-20

5-7. Communication setup.............................................................................................................5-22

5-8. General...................................................................................................................................5-22

5-9. Test and setup mode ..............................................................................................................5-22

6. CALIBRATION .................................................................................................................................6-1

6-1. When is calibration necessary...................................................................................................6-1

6-2. Calibration procedure................................................................................................................6-2

6-3. Calibration with HOLD active ....................................................................................................6-3

7. MAINTENANCE...............................................................................................................................7-1

7-1. Periodic maintenance for the EXA 202 transmitter ....................................................................7-1

7-2. Periodic maintenance for the sensor system.............................................................................7-1

8. TROUBLESHOOTING.....................................................................................................................8-1

8-1. Diagnostics...............................................................................................................................8-2

8-1-1. Off-line calibration checks ...........................................................................................8-2

8-1-2. On-line impedance checks..........................................................................................8-2

9. USP Water Purity Monitoring........................................................................................................9-1

9-1. What is USP? ...........................................................................................................................9-1

9-2. What is conductivity measurement according to USP?............................................................9-1

9-3. USP in the SC202? ..................................................................................................................9-1

9-4. Setting SC202 for USP.............................................................................................................9-2

10. SPARE PARTS.............................................................................................................................10-1

10-1. Itemized parts list..................................................................................................................10-1

11. APPENDIX...................................................................................................................................11-1

11-1. User setting for non-linear output table (code 31 and 35) .....................................................11-1

11-2. User entered matrix data (code 23 to 28) .............................................................................11-1

11-3. Matrix data table (user selectable in code 22........................................................................11-2

11-4 Sensor selection ...................................................................................................................11-3

11-4-1. General ...................................................................................................................11-3

11-4-2. Sensor selection......................................................................................................11-3

11-4-3. Selecting a temperature sensor...............................................................................11-3

11-5. Setup for other functions ......................................................................................................11-3

11-6. User setting table..................................................................................................................11-4

11-7. Error codes...........................................................................................................................11-6

11-8. Device Description (DD) menu structure................................................................................11-7

11-9. Field Change Order...............................................................................................................11-8

12. Test Certificate ...........................................................................................................................12-1

PREFACE

Electric discharge

The EXA analyzer contains devices that can be damaged by electrostatic discharge. When servicing this

equipment, please observe proper procedures to prevent such damage. Replacement components should

be shipped in conductive packaging. Repair work should be done at grounded workstations using

grounded soldering irons and wrist straps to avoid electrostatic discharge.

Installation and wiring

The EXA analyzer should only be used with equipment that meets the relevant IEC, American or Canadian

standards. Yokogawa accepts no responsibility for the misuse of this unit.

CAUTION

The Instrument is packed carefully with shock absorbing materials, nevertheless, the instrument may be

damaged or broken if subjected to strong shock, such as if the instrument is dropped. Handle with care.

Although the instrument has a weatherproof construction, the transmitter can be harmed if it becomes

submerged in water or becomes excessively wet.

Do not use an abrasive or solvent in cleaning the instrument.

Notice

Contents of this manual are subject to change without notice. Yokogawa is not responsible for damage to

the instrument, poor performance of the instrument or losses resulting from such, if the problems are

caused by:

●Improper operation by the user.

●Use of the instrument in improper applications.

●Use of the instrument in an improper environment or improper utility program.

●Repair or modification of the related instrument by an engineer not authorized by Yokogawa.

Warranty and service

Yokogawa products and parts are guaranteed free from defects in workmanship and material under normal

use and service for a period of (typically) 12 months from the date of shipment from the manufacturer.

Individual sales organizations can deviate from the typical warranty period, and the conditions of sale

relating to the original purchase order should be consulted. Damage caused by wear and tear, inadequate

maintenance, corrosion, or by the effects of chemical processes are excluded from this warranty coverage.

In the event of warranty claim, the defective goods should be sent (freight paid) to the service department of

the relevant sales organization for repair or replacement (at Yokogawa discretion). The following information

must be included in the letter accompanying the returned goods:

●Part number, model code and serial number

●Original purchase order and date

●Length of time in service and a description of the process

●Description of the fault, and the circumstances of failure

●Process/environmental conditions that may be related to the installation failure of the device

●A statement whether warranty or non-warranty service is requested

●Complete shipping and billing instructions for return of material, plus the name and phone number of a

contact person who can be reached for further information.

Returned goods that have been in contact with process fluids must be decontaminated/disinfected before

shipment. Goods should carry a certificate to this effect, for the health and safety of our employees. Material

safety data sheets should also be included for all components of the processes to which the equipment has

been exposed.

IM 12D7B3-E-H

WARNING

IM 12D7B3-E-H

CONFIGURATION CHECKLIST FOR SC202

Primary choices default alternatives reference on page menu

Measurement Conductivity Resistivity 5.8- 5.9 SC 01

Range 0-1000 µS/cm max. 1999 mS°C 5.3 "range"

Temperature unit Celsius Fahrenheit 5.10- 5.11 SC 11

Sensor

Cell constant 0.1 /cm any value between 0.08 and 50 5.8-5.9, 6.1- 6.3 SC 03

Sensor type 2-electrode 4- electrode 5.8- 5.9 SC 02

Temperature compensator Pt1000 Ni100, Pt100, 8k55, Pb36 5.10-5.11 SC 10

Choices

Communication enabled disable HART(R), PH201*B 5.19 SC 60- 62

Burn out inactive HI or LO output on fail 5.14- 5.15 SC 32

Temperature compensation NaCl in water fixed T.C., matrix 5.12, 5.13, 5.5 SC 20- 28; "temp"

USP functionality inactive Fail if USP limits are 9.1, 9.2, 5.17 SC 57

exceeded

HOLD during maintenance inactive HOLD last value or fixed value 5.17, 5.3- 5.4 "hold", SC 50

Calibration temperature inactive adjustment +/- 15 °C 5.11 SC 12

ZERO calibration inactive adjustment +/-1 µS/cm 5.9 SC 04

Diagnostics hard alarm on hard or soft choices 5.17 SC 53

all errors

Cell fouling alarm active except E13 inactive 5.9 SC 05

Password protection inactive password for different levels 5.17 SC 52

Output in Concentration units inactive linearization of output, w% 5.14 - 5.17 SC 31/35/55

on LCD

IM 12D7B3-E-H

Introduction 1-1

1. INTRODUCTION AND GENERAL DESCRIPTION

The Yokogawa EXA 202 is a 2-wire transmitter designed for industrial process monitoring, measurement

and control applications. This user’s manual contains the information needed to install, set up, operate and

maintain the unit correctly. This manual also includes a basic troubleshooting guide to answer typical user

questions.

Yokogawa can not be responsible for the performance of the EXA analyzer if these instructions are not

followed.

1-1. Instrument check

Upon delivery, unpack the instrument carefully and inspect it to ensure that it was not damaged during ship-

ment. If damage is found, retain the original packing materials (including the outer box) and then immedi-

ately notify the carrier and the relevant Yokogawa sales office.

Make sure the model number on the textplate affixed to the side of the instrument agrees with your order.

Examples of textplates are shown below.

Figure 1-1. Textplate

NOTE: The textplate will also contain the serial number and any relevant

certification marks. Be sure to apply correct power to the unit.

The first two characters of the serial number refers to the year and

month of manufacturing

Check that all the parts are present, including mounting hardware, as

specified in the option codes at the end of the model number. For a

description of the model codes, refer to Chapter 2 of this manual

under General Specifications.

Basic Parts List: Transmitter SC202

User’s Manual (See model code for language)

Optional mounting hardware when specified (See model code)

NOTE: mounting screws and special grommet are packed in the terminal compartment.

N200

CONDUCTIVITY / RESISTIVITY

TRANSMITTER

PROGRAMMABLE

24V DC

4 TO 20 mA DC

-10 TO 55 °C

SUPPLY

OUTPUT

AMB.TEMP. [ Ta ]

SERIAL No.

RANGE

MODEL EXA SC202G

N200

CONDUCTIVITY / RESISTIVITY

TRANSMITTER

24V DC

4 TO 20 mA DC

-10 TO 55 °C

SUPPLY

OUTPUT

AMB.TEMP. [ Ta ]

SERIAL No.

EEx ib [ia] IIC T4

EEx ib [ia] IIC T6

KEMA 00ATEX1069 X

IS CL I, DIV 1, GP ABCD

HAZ LOC per Control Drawing

FF1-SC202S-00

MODEL EXA SC202S

SC202S CSA

WARNING

Substitution of

components may impair

intrinsic safety

AVERTISSEMENT

La substitution de composants

peut compromettre la sécurité

intrinsèque.

T4 for Ta -10 to 55 °C

T6 for Ta -10 to 40 °C

Ex ia CL I, DIV 1, GP ABCD,

Refer to Installation Drawing

for Ta -10 to 55 °C

for Ta -10 to 40 °C

0344

Amersfoort, The Netherlands

II 2 (1) G

RANGE PROGRAMMABLE

for Ta -10 to 55 °C

for Ta -10 to 40 °C

N200

CONDUCTIVITY / RESISTIVITY

24V DC

4 TO 20 mA DC

-10 TO 55 °C

SUPPLY

OUTPUT

AMB.TEMP. [ Ta ]

SERIAL No.

EEx nA [L] IIC T4

EEx nA [L] IIC T6

KEMA 00ATEX1070 X

NI CL I, DIV 2, GP ABCD

HAZ LOC per Control Drawing

FF1-SC202S-00

MODEL EXA SC202S-N

SC202S CSA

WARNING

Substitution of

components may

impair suitability for

AVERTISSEMENT

La substitution de composants

peut rendre ce materièl inacceptable

pour les emplacements de

NI CL I, DIV 2, GP ABCD

Refer to Installation Drawing

for Ta -10 to 55 °C

for Ta -10 to 40 °C

0344

Amersfoort, The Netherlands

II 3 G

RANGE PROGRAMMABLE

for Ta -10 to 55 °C

for Ta -10 to 40 °C

TRANSMITTER

T6 for Ta -10 to 55 °C

for Ta -10 to 40 °C

Class I, Division 2. Classe I, Division 2.

Y = Year M = Month

2000 M January 1

2001 N February 2

2002 P March 3

2003 R April 4

........ .. .......... ..

2008 W September 9

2009 X October O

2010 A November N

2011 B December D

IM 12D7B3-E-H

1-2 Introduction

1-2. Application

The EXA transmitter is intended to be used for continuous on-line measurement in industrial installations.

The unit combines simple operation and microprocessor-based performance with advanced self-diagnostics

and enhanced communications capability to meet the most advanced requirements. The measurement can

be used as part of an automated process control system. It can also be used to indicate dangerous limits of

a process, to monitor product quality, or to function as a simple controller for a dosing/neutralisation sys-

tem.

Yokogawa designed the EXA analyzer to withstand harsh environments. The transmitter may be installed

either indoors or outside because the IP65 (NEMA4X) housing and cabling glands ensure the unit is

adequately protected. The flexible polycarbonate window on the front door of the EXA allows pushbutton

access to the keypad, thus preserving the water and dust protection of the unit even during routine mainte-

nance operations.

A variety of EXA hardware is optionally available to allow wall, pipe, or panel mounting. Selecting a proper

installation site will permit ease of operation. Sensors should normally be mounted close to the transmitter

in order to ensure easy calibration and peak performance. If the unit must be mounted remotely from the

sensors, WF10 extension cable can be used up to a maximum of 50 metres (150 feet) with a BA10 junction

box.

The EXA is delivered with a general purpose default setting for programmable items. (Default settings are

listed in Chapter 5 and again in Chapter 11). While this initial configuration allows easy start-up, the

configuration should be adjusted to suit each particular application. An example of an adjustable item is the

type of temperature sensor used. The EXA can be adjusted for any one of five different types of temperature

sensors.

To record such configuration adjustments, write changes in the space provided in Chapter 11 of this

manual. Because the EXA is suitable for use as a monitor, a controller or an alarm instrument, program

configuration possibilities are numerous.

Details provided in this user’s manual are sufficient to operate the EXA with all Yokogawa sensor

systems and a wide range of third-party commercially available probes. For best results, read this manual in

conjunction with the corresponding sensor user’s manual.

Yokogawa designed and built the EXA to meet the CE regulatory standards. The unit meets or exceeds

stringent requirements of EN 55082-2, EN55022 Class A without compromise, to assure the user of

continued accurate performance in even the most demanding industrial installations.

IM 12D7B3-E-H

Specifications 2-1

2. GENERAL SPECIFICATIONS

2-1. Specifications

A. Input specifications : Two or four electrodes measurement

with square wave excitation. Cell con-

stants from 0.008 to 50 cm-1 WU40

sensor cable up to 20m. Up to 60m

total using BA10 junction box and

WF10 extension cable

B. Detection method : Frequency, read-pulse position and

reference voltage are dynamically

optimized.

C. Input ranges

- Conductivity : 0.000 µS/cm to 1999 mS/cm at

25 °C (77 °F) reference temperature.

Minimum : 0.2 µS x C at process temperature

(underrange 0.000 µS/cm).

Maximum : 500 mS x C at process temperature

(overrange 550 mS x C).

- Resistivity : 0.000 kΩ- 999 MΩ/C at 25 °C

(77 °F) reference temperature.

Minimum : 0.002 kΩ/C at process temperature

(underrange 0.000 kΩx cm).

Maximum : 5 MΩ/C at process temperature

(overrange 999 MΩx cm).

- Temperature

Pt1000 : -20 to +250 °C (0 - 500 °F)

Pt100 and Ni100 : -20 to +200 °C (0 - 400 °F)

8K55 NTC : -10 to +120 °C (10 - 250 °F)

Pb36 NTC : -20 to +120 °C (0 - 250 °F)

D. Output Span

- Conductivity : - min 0.01µS/cm

: - max. 1999 mS/cm. (max 90% zero

suppression)

- Resistivity : - min 0.001kΩxcm

: - max. 999 MΩx cm. (max 90% zero

suppression)

- Temperature : Dependent on temp. sensor type:

Sensor type min. max.

Pt1000 25 °C (50 °F) 250 °C (500 °F)

Pt100, Ni100 25 °C (50 °F) 200 °C (400 °F)

Pb36 NTC, 8k55 NTC 25 °C (50 °F) 100 °C (200 °F)

The instrument is user programmable

for linear or non-linear conductivity

ranges.

E. Transmission Signal

: Isolated output of 4-20 mA DC .

Maximum load 425 Ω.

Burn up (22 mA) or Burn down

(3.9 mA) or pulse of 22mA to signal

failure. See Fig.2-1 and 2-2.

F. Temperature compensation

: Automatic, for temperature ranges

mentioned under C (inputs).

- Reference temp. : programmable from 0 to 100 °C or

30 - 210 °F (default 25 °C).

G. Compensation algorithm

-NaCl : According IEC 746-3 NaCl tables

(default).

-T.C. : Two independent user programmable

temperature coefficients, from -0.00%

to 3.50% per °C (°F) by adjustment or

calibration.

- Matrix : : Conductivity function of concen-

tration and temperature. Choice out of

5 preprogrammed matrixes and a

25-point user-programmable matrix.

H. Serial Communication

: Bi-directional according to HART

digital communication super imposed

on the 4-20mA signal.

I. Logbook : Software record of important events

and diagnostic data. Available through

HART interface.

J. Display : Custom liquid crystal display, with a

main display of 31/2digits 12.5 mm

high. Message display of 6 alpha-

numeric characters, 7 mm high.

Warning flags and units (mS/cm,

kΩ.cm, µS/cm and MΩ.cm) as

appropriate.

K. Power supply : Nominal 24 volt DC loop powered

system.

SC202G ; up to 40 volts

SC202S : up to 31.5 volts

Note: The transmitter contains a switched

power supply. The transmitter requires

a minimum Power voltage in order to

work correctly, which is dependant on

the load. Please refer to figures 2-1

and 2-2 for the correct power supply.

Fig. 2-1. Supply voltage/ load diagram

Fig. 2-2. Minimum terminal voltage at the SC202

0.0

200.0

400.0

600.0

800.0

1000.0

1200.0

12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

4 mA 22 mA

425.0

775.0

31.5 V

(limit for IS version)

Voltage (V)

Load Resistance (Ω)

230.0

1100.0

Communication

Range

17 Volts

14.5 Volts

4 mA 7 mA 20 mA

Terminal voltage (V)

Output Current (mA)

IM 12D7B3-E-H

2-2 Specifications

L. Input isolation : 1000 VDC

M. Shipping Details : Package size w x h x d

290 x 225 x 170 mm.

11.5 x 8.9 x 6.7 in.

Packed weight approx. 2.5 kg (5lb).

2-2. Operating specifications

A. Performance : Conductivity

- Accuracy : ≤0.5 % ± 0.02 mA

Performance : Resistivity

- Accuracy : ≤0.5 % ± 0.02 mA

Performance : Temperature with Pt1000Ω, Ni100Ω

and Pb36 NTC

- Accuracy : ≤0.3 °C ± 0.02 mA

Performance : Temperature with PT100Ωand

8k55Ω

- Accuracy : ≤0.4 °C ± 0.02 mA

Performance : Temperature compensation

- NaCl table : ≤1 %

- Matrix : ≤3 %

- Ambient influence : ≤0.05 %/°C

- Step response : 90 % (< 2 decades) in ≤7 seconds

B. Ambient operating temperature

: -10 to +55 oC (-10 to 130 ºF)

Excursions to -30 to +70 oC

(-20 to 160 ºF) will not damage the

instrument, specification maybe

adversely affected

Drift < 500 ppm/°C

C. Storage temperature

: -30 to +70 oC (-20 to 160 ºF)

D. Humidity : 10 to 90% RH non-condensing

E. HART specification

- Min. cable diameter : 0.51 mm, 24 AWG

- Max. cable length : 1500 m

Detailed information can be found at: www.hartcomm.org

F. Housing : Cast aluminium case with chemically

resistant coating, cover with flexible

polycarbonate window. Case color

is off-white and cover is moss green.

Cable entry is via two 1/2” polyamide

glands. Cable terminals are provided

for up to 2.5 mm2finished wires.

Weather resistant to IP65 and NEMA

4X standards. Pipe wall or panel

mounting, using optional hardware.

2-3. Model and suffix codes

G. Data protection : EEPROM for configuration and log-

book, and lithium battery for clock.

H. Watchdog timer : Checks microprocessor

I. Automatic safeguard : Return to measuring mode when no

keystroke is made for 10 min.

J. Operation protection : 3-digit programmable password.

K Regulatory compliance

- EMC : meets council directive 89/336/EEC

- Emmission : meets EN 55022 Class A

- Immunity : meets EN 61000-6-2

L) Intrinsic safety

- ATEX

: EEx ib [ia] IIC T4 for Ta -10 to 55 ºC

EEx ib [ia] IIC T6 for Ta -10 to 40 ºC

II 2 (1) G

KEMA 00ATEX1069 X

- CSA : Ex ia CL I, DIV 1, GP ABCD,

T4 for Ta -10 to 55 ºC

T6 for Ta -10 to 40 ºC

Refer to Installation Drawing

SC202S CSA

- FM : IS CL I, DIV 1, GP ABCD

T4 for Ta -10 to 55 ºC

T6 for Ta -10 to 40 ºC

HAZ LOC per Control Drawing

FF1-SC202S-00

M) Non-Incendive

- FM : NI CL I, DIV 2, GP ABCD

T4 for Ta -10 to 55 ºC

T6 for Ta -10 to 40 ºC

HAZ LOC per Control Drawing

FF1-SC202S-00

- CSA : NI CL I, DIV 2, GP ABCD

T4 for Ta -10 to 55 ºC

T6 for Ta -10 to 40 ºC

Refer to Installation Drawing

SC202S CSA

- ATEX : EEx nA [L] IIC T4 for Ta -10 to 55 ºC

EEx nA [L] IIC T6 for Ta -10 to 40 ºC

II 3 G

KEMA 00ATEX1070 X

N. DD specification : The SC202 Device Description

is available enabling communications

with the Handheld Communicator

(HCC) and compatible devices.

Model Suffix Code Option code Description

SC202G Conductivity Transmitter, General Purpose version

SC202S Conductivity Transmitter, Intrinsic Safe version

Type - A Milli-amp (+HART) version

- F FOUNDATION ® Fieldbus version

- N Non-Incendive Milli-amp (+HART) version

- B Non-Incendive FOUNDATION ® Fieldbus version

- E Always E

Options /H Hood for Sun Protection

/U Pipe & Wall mounting hardware

/SCT Stainless steel tagplate

/Q Calibration certificate

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