Zenith HydroTap G5 Bedienungsanleitung

1807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Model:

UltraCare BCU40

Installation Instructions

Zenith

HydroTap G5

PRODUCT LABEL

Visit our website to

download the manuals

02 807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Contents

WARNINGS AND PRECAUTIONS................................... 03

Major components and accessories ............................. 05

Before installation ....................................................... 07

Installation instructions............................................... 08

Step 1 – Positioning ........................................................................08

Step 2 – Ventilation ........................................................................09

Step 3 – Tap installation...................................................................10

Step 4 – Command Centre installation ............................................11

Step 5 – External filter installation (optional) ..................................14

Step 6 – Commissioning ................................................................. 15

Troubleshooting...........................................................17

Operation & maintenance.............................................19

Cleaning .......................................................................19

End of life disposal .......................................................19

Thank you for choosing Zenith HydroTap!

Enjoy filtered boiling and chilled water from the Zenith HydroTap. The

HydroTap Command Centre, installed under the bench, has a colour

touchscreen display, energy saving mode and internal 0.2 micron filter.

Zenith HydroTap UltraCare adds anti-bacterial components and an ultraviolet

module to eliminate bacteria and other micro-organisms.

Due to the process of continuous improvement, Zenith reserves the right to

change details mentioned in this manual, without notice. Visit zenithwater.

co.nz to ensure you have the latest copy of this document.

Contents

03807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

WARNINGS AND PRECAUTIONS

1. For continued safety of this appliance it must be installed,

operated and maintained in accordance with the

manufacturer’s instructions.

2. This appliance may deliver water at high temperature. Refer

to the Plumbing Code of Australia (PCA), local requirements

and installation instructions to determine if additional delivery

temperature control is required.

3. Plumbing and electrical connections must be made in

accordance with local regulations and relevant standards. In AU/NZ:

Plumbing standard AS/NZS 3500 & Electrical Wiring Rules AS/NZS 3000.

4. This appliance must be earthed.

5. The power cord and general power outlet must be in a safe, accessible

position after installation. When positioning the appliance, ensure the

power supply cord is not trapped or damaged. If the power supply

cord is damaged it must be replaced by a Zenith service provider or a

qualified electrician.

6. Use only the power supply provided with the UV-C Module. An

ACM36US21 power supply is provided.

7. Do not locate multiple portable socket-outlets or portable power

supplies at the rear of the appliance.

8. Do not remove the cover of the appliance under any circumstances

without first isolating the appliance from the power supply.

9. This unit is designed for indoor use and must not be installed outdoors

or exposed to the elements of nature.

10. This unit must be installed with adequate clearances of 50mm on all

sides, and 200mm above. Additional means of ventilation is critical if the

vent kit, as supplied, cannot be fitted.

11. Flush water supply lines before any plumbing connections are made, to

prevent sediment from affecting operation.

12. This unit must not be cleaned by a water jet. This unit must not be

positioned in an area that may be cleaned by a water jet.

13. This appliance is intended to be used in: staff kitchen areas in shops,

offices and other working environments; farm houses and by clients in

hotels, motels and other residential type environments; bed and breakfast

type environments; catering and similar non-retail applications.

14. For safe operation, the HydroTap is designed to be installed,

commissioned and used within 48 hours. Should the HydroTap not be

required for an extended period of time (72 hours or more), do not fill

and commission the HydroTap until ready for first use.

04 807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

WARNINGS AND PRECAUTIONS

Safety

This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning use of the appliance by

a person responsible for their safety. For products sold in Europe, this appliance can

be used by children aged from 8 years and above and persons with reduced physical,

sensory or mental capabilities or lack of experience and knowledge if they have been

given supervision or instruction concerning use of the appliance in a safe way and

understand the hazards involved. Children should be supervised to ensure that they

do not play with the appliance. Cleaning and user maintenance shall not be made by

children without supervision.

Refrigerant

HydroTap chilled models contain R134A refrigerant under pressure. Maintenance

of the refrigeration unit must be carried out by an accredited service provider or

qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be replaced by a qualified technician. To

avoid hazards, all installation procedures must be carried out by a suitably qualified

tradesperson.

Venting

Occasionally steam and / or boiling water may discharge through a vent outlet on the

tap. Ensure the tap body is located so the tap outlet safely dispenses into the drip tray

or sink bowl area.

Lifting

Take care when lifting. The Command Centre may exceed safe lifting limits. If you feel

this is beyond your personal capabilities, please seek assistance with the lift. Do not

lift the Command Centre by the front cover or any of its connections. Refer to the

technical specification for the weight of the product.

Airflow

The ambient operating temperatures, when installed in a cupboard, must be between

5°C - 35°C. The system will operate satisfactorily only if the recommended air gaps of

50 mm on each side, and 200mm above the Command Centre are provided. If a vent

kit is supplied it must be fitted.

Frost Protection

If this appliance is located where the ambient air temperature could fall below 5°C

when the heater is not in use, do not turn off the appliance electrically. This safeguard

does not offer the same protection to the connecting pipework and fittings.

15. For water taste and quality reasons, following any non-use period of

more than 72 hours, Zenith recommends to perform a system flush.

Failure to flush the system may affect water quality.

05807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Accessories Description

Filter cartridge

1.5Z-CF, 0.2mic

part no. 93706NZ

Font kit

(to suit tap design)

part no. 93303NZ

Accessibility kit

(for Classic Tap)

part no. 93143NZ

Dual exhaust fan

kit

part no. 93156NZ

Parts supplied Description

1 x HydroTap Tap

+ hoses

Classic tap shown

part no. 91519NZ

chrome

1 x HydroTap

Command

Centre

(including water

filter cartridge)

1 x mains water

braided hose

part no. 90056NZ

Side Duct

part no. 91505NZ

Vent Kit

(BC Model)

1 x Inlet, 1 x Outlet,

9x screws

part no. 93257NZ

Vent tray kit

part no. 93540NZ

Major components and accessories

Parts supplied Description

UV-C Module

part no. 96863NZ

(809283NZ)

Power supply for

UV-C Module

part no. 96864NZ

1 x Installation

Instructions

(this book) and

1x User Guide

Install

Instruct

User

Guide

06 807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Technical specification

UV-C Module*** Specification

Rated service flow 2.8 L/min

Maximum working pressure

(applies to UV-C Module, not Command Centre) 830 kPa

Maximum operating temperature 50 °C

Operating voltage 12 V DC

***This Class B system or component conforms to NSF/ANSI 55 for the

supplemental bactericidal treatment disinfected public drinking water

or other drinking water that has been tested and deemed acceptable for

human consumption by the state or local health agency having jurisdiction.

The system is only designed to reduce normally occurring non-pathogenic

nuisance microorganisms. Class B systems are not intended for treatment of

contaminated water.

UltraCare BCU40 Command Centre Specification

Boiling water (cups per hour)* 160

Chilled water (glasses per hour)* 125

Booster heater –

Power rating 220-240V, 50Hz, 1970W

220V, 60Hz, 1840W

Dimensions (W x D x H) (mm) 450 x 470 x 335

Dry weight (kg)** 23

Power outlets required 2x 220-240V, 50Hz, 10A

Rated mains inlet water pressure 150 - 700 kPa

Water connection ½” BSP (G ½”)

Ambient operating temperature 5 - 35 °C

Boiling water temperature setpoint 98°C

Chilled water temperature setpoint 6 - 11°C

Chilled water coolant R134a

* 1 cup = 167 mL, 1 glass = 200mL

** Add 5 kg when full of water

07807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Before installation, ensure that:

• All technical specifications and instructions have been reviewed.

• There is sufficient space in the cupboard to install the Command Centre

and other components (booster heater, carbon dioxide cylinder)

in accordance with these installation instructions. Check cable and

plumbing against inlet /outlet positions before proceeding.

• The underbench can support the product weight when full of water. See

Technical specifications.

• The appliance must be connected in accordance with current local

electrical regulations. See Technical specification for power ratings. Two

user easily-accessible 220-240V AC, 10A power outlets are required.

• The appliance must be connected to a potable water supply with min/

max working pressure as outlined in the Technical specifications, with

isolating valve within reach of the hose and positioned so that the valve

will not be obstructed.

• The new hose sets supplied with the product must be used. Do not re-

use old hose sets.

• The appliance must be placed upright with its base in a horizontal

position.

In addition to standard tools, the following special tools will be required:

• 35mm diameter sheet metal hole punch for sink tops (not supplied)

• 35mm diameter hole saw for timber bench tops (not supplied)

• Nut runner tube spanner (supplied) for fixing tap assembly.

• Jigsaw and 12mm drill (not supplied) for installation of ventilation.

• Keyhole or wall board saw (not supplied) for installation of ventilation.

IMPORTANT! Do not proceed with the installation if these requirements

are not met.

Before installation

08 807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Clearance Envelope

50 50

450

cut-out

585 mm

Installation instructions

Filtered water tap

(Classic Tap shown)

HydroTap

Command Centre

Mains

power supply to

Command Centre

Power for UV-C

Module Vent tray Side duct Mains water inlet

(isolation valve not

supplied)

Step 1 – Positioning

Ensure there is adequate space in the installation area for all components, with

access to water and power. The ambient mains water braided hose length is

750mm. Electrical power cable length is 1.8m.

UV-C Module

09807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Installation instructions

Install vent tray kit

(supplied)

Install the vent tray in

the cupboard where

the Command Centre

is located. Refer to

instructions supplied with

the vent tray.

If vent tray is unable to be installed:

Additional ventilation will be required. Options

include vent grilles and a dual exhaust fan kit.

Contact your local service centre for more details.

2.3

93156 Dual Exhaust Fan Kit

2.2

Attach side duct

(supplied)

Insert into the slots in

the side of the HydroTap

Command Centre. Fasten

with a screw.

(18")

(1.5")

nom.

( --")

450

DETAIL: Vent Tray air outlet

cut-out in cabinet ﬂoor

Inlet vent

options

Fit the silicone door buffers to the inside edge of the

cupboard door to provide an air space.

Step 2 – Ventilation

IMPORTANT: Allow a minimum clearance envelope of 50mm either

side, and 200mm above the Command Centre. Proper air circulation

must be provided for the system to operate correctly. The top and front of

the Command Centre must remain accessible for servicing.

2.1

4 min.

Buffer Pad

Air Space

SCALE 1:5

SECTION A-A

326

max. 43

285

450 min.

60 min.

284

C. Cabinet Floor Cut-Out

A. Kickboard Cut-Out

B. Cabinet Floor Cut-Out

151

439.5

Ø60

Ø52

258

255

5°

226

220

Boiling & Chilled Outlet

Hot & Cold Outlet

Celsius AIO Tap Profile

100 min.

Hot water from

domestic heater

Mains cold water

isolation valve

(not supplied)

Connector

with Strainer

(Feeds Base Unit)

Inlet Vent

Outlet Vent

240 - 230V,

50Hz GPO

See Detail B

See Detail C

See Detail A

Sink shown

only

Ø50 Hole HydroTap®

Celsius AIO Tap

Position the Tap such that it

dispenses into the sink bowl

with ample clearance for a cup

or a tea pot

440

Celsius Style

All In One Tap

200 min.

333

280

50 min. 70 min.

IEC Flex & Plug

Clearance

Envelope

455

THIRD ANGLE

PROJECTION

Celsius AIO Tap BC 100/75

Mains Zip HydroTap G4

150

200

250

150

100

250

200

300

350

400

200

100

150

250

200

100

150

Dimensions in

millimetre s

Drawing to

BS8888:2004

Screw threads to

BS 8498:2008

Web : www.z ipindustries.com

Ema il : s ale s@ zipin dustrie s.com

100

400

250

300

350 600

450

500

550

550 650

500

450

600

700

800

750

500

350

400

300

450

550

350

300

450

400

550

500

File Re f : O:\!Design\ !SolidWorks\Blocks\Kitche n Layout Blocks\Layouts\BKL0 02_2 824AU0 B0ZN1C

Sheet1 ()

Zip Industries Pty Ltd

67 Allingham Street

Condell Park

Sydney

NSW 2200

Australia

Handed? :

Unchecked on 1/01/2001

Upda ted by :

Crea ted by & on

Potable? :

Recyclable? :

Comme nts :

Remove all sharp edges. This drawing ONLY details information

whichcannotbe ascertained from the 3D geometry of the part(s)

attached. Model & dimensions are AF TER all finishing operations

Raw material:

Manufacturing Route :

Make or Buy :

This drawing is CONF IDENT IAL and is supplied on the expre ss condition that it shall not be LOANED , COPI ED or DIS CLOSED to

any other third party or used for any purpose without the written consent of Zip Industries Pty Ltd. If this document is printed in

hardcopy form, it is for INF ORMATION O NLY and there fore not subject to updating controls.

For the current revision ALW AYS refer to the NAT IVE electronic form as stated in the top left-hand corner of this sheet.

BKL002_2824AU0B0ZN1C

Sheet :

1:1

Unapproved on 1/01/2001

Enginee r

on 17/04/2018

Manufacturing Instructions

Zip Industries

Drawing :

Model :

Description :

Sta tus :

De rived from :

Sca le :

Approved by :

Checked by :

Finish :

Material :

Mass

(g)

De nsity

(g/cm3)

Area

(cm2)

Volume

(cm3)

Configuration :

Project :

Size

Rev

Colour :

_Drawing

Property

Config

Property

Custom

Property

Outlet vent

450mm cut-out

100mm min

between cut-outs

10 807042NZ v1.00 03.21 HydroTap G5 UltraCare Install Instruct

Step 3 – Tap installation

Installation instructions

Cut a hole to suit your tap (35mm)

in the sink or benchtop using a

sheet metal hole punch or hole saw

(not supplied).

3.2

Push spacer on to the base of the

tap, with a light smear of silicone

sealant on the underside of the

spacer to ensure a watertight fit.

3.3

Position the tap so that water from

the spout will fall into a sink/tray

fitted with a drain

3.1

Pass the hoses down through the

hole and locate the tap in place.

3.4

From below the benchtop, push

the washer over the hoses and

threaded rod, then push the spider

clamp onto the threaded rod.

Check the tap is in the correct position,

then secure the fastening nut.

3.5

Tap

Washer

Benchtop

Nut

Spider clamp

Spacer

For more detail, refer to installation instructions supplied with the tap.

The tap tube length permits installation of a tap

height extension (not included).

For good fall of the water hoses, the tap tubes may

be shortened using a PVC

cutter (conduit cutter).

Ensure the cut edges are

not sharp, before fitting

the hose.

3.6

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