Zhermack dune 2 Benutzerhandbuch
Maintenance and use manual
XM0620000
Rev. 12/07
SANDBLASTING MACHINE
DUNE
Mod. DUNE 2Cod. C305613
Mod. DUNE 3Cod. C305614
UK Pag. 5
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GENERAL INDEX
CH. 1
INTRODUCTION
Pag. 7 1.1 How to read and use the manual
Pag. 8 1.2 Terminology and symbols
CH. 2
GENERAL INFORMATIONS
Pag. 9 2.1 Responsibility
Pag. 9 2.2 Warranty: general instruction
Pag. 10 2.3 Authorized personnel
Pag. 10 2.4 General safety regulations
CH. 3
DESCRIPTION OF THE EQUIPMENT
Pag. 12 3.1 General description of the equipment
Pag. 12 3.2 Table of the components
Pag. 13 3.2.1 Description of the components
Pag. 14 3.3 Identification data
CH. 4
TECHNICAL CHARACTERISTICS
Pag. 15 4.1 Technical characteristics and operating start
Pag. 15 4.2 Technical Data
Pag. 15 4.2.1 Standard accessories and accessories available on request
CH. 5
TRANSPORT AND MOUNTING
Pag. 16 5.1 Warnings
Pag. 16 5.2 Packing and unpacking
Pag. 17 5.3 Transport and mounting
Pag. 17 5.4 Elimination / Dismantling
CH. 6
INSTALLATION AND FIRST-TIME USE
Pag. 18 6.1 Warnings and precautions
Pag. 18 6.2 Permitted ambient conditions
Pag. 18 6.3 Required work space
Pag. 19 6.3.1 Worktops
Pag. 19 6.4 Connecting up to the power supply
Pag. 20 6.5 Starting up
Pag. 20 6.6 Purpose of the equipment / Improper and forbidden use
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CH. 9
TROUBLESHOOTING
Pag. 28 9.1 Warnings
Pag. 28 9.2 Problems, causes and remedies
APPENDICES
Pag. 30 A.1 EC declaration of conformity
Pag. 31 A.2 Warranty certificate and identification form
Pag. 32 A.3 Maintenance and repair worksheet
Pag. 33 A.4 Notes
The data given in this manual may be modified without prior notice.
CH. 8
MAINTENANCE
Pag. 25 8.1 Cleaning
Pag. 25 8.1.1 Cleaning the inside of the sandblasting equipment
Pag. 26 8.2 Changing the light bulb and/or reactor
Pag. 26 8.3 Routine maintenance
Pag. 27 8.4 Unscheduled maintenance
Pag. 27 8.5 Restarting after a long period of inactivity
Pag. 27 8.6 Requesting technical assistance
CH. 7
USING THE EQUIPMENT
Pag. 21 7.1 Warnings
Pag. 21 7.2 Safety system
Pag. 21 7.3 Using the DUNE
Pag. 23 7.3.1 Vent valve
Pag. 24 7.4 Residual risk
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CHAPTER 1: INTRODUCTION
This Use and Maintenance Manual provides information on the utilisation, installation and
maintenance of the DUNE sandblasting equipments, manufactured by Zhermack S.p.A.
• The sandblasting equipment must be used in accordance with the instructions in this manual:
it is therefore recommended that you read it carefully prior to installation and start-up. Make
sure that you read the entire manual and pay particular attention to messages written in bold
type or items highlighted by boxes and/or symbols: the symbols are designed to highlight
situations involving danger or requiring caution (see paragraph 1.2).
• Observance of standards and regulations shown in this manual will ensure that the equipment
is used properly and that maintenance work is carried out safely.
• This Use and Maintenance Manual is an integral part of the equipment: it should therefore be
kept together with the cleaner so that it can be consulted as and when necessary (keep the
booklet in a secure dry place away from sunlight, atmospheric agents, etc.). It must be available
for consultation throughout the working life of the equipment even when the equipment is sold
or finally dismantled.
• It is recommended that you keep this manual constantly updated by integrating any
amendments, additions or modifications made by the Manufacturer. Any notes or comments
should be made on the blank pages at the rear of the booklet (see Appendices: Notes).
• Use the manual properly so that it is not damaged in any way.
• Do not remove, tear or write on any part of the pages.
• If the manual is lost or damaged and its contents become illegible you can request a
replacement copy from the manufacturer.
The purpose of this Use and Maintenance Manual is to provide users with information on how
to operate the equipment properly. The manual contains all the information needed to use the
device as intended: in particular the manual includes instructions and information on the
following:
• correct installation of the DUNE;
• Detailed description of how the equipment works and its components;
• Initial start-up;
• Scheduled maintenance;
• Basic Safety and Accident Prevention info.
This manual contains nine chapters each of which covers a specific argument.
The appendices at the rear of the manual are a useful complement to these chapters.
1.1
HOW TO READ AND USE THE MANUAL
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1.2 TERMINOLOGY AND SYMBOLS
It is important that you understand the following symbols and their significance as they
highlight important information such as critical situations, practical advice, or straightforward
information.
If you have any doubts as to the significance of a symbol always consult this page.
• Critical situations concerning dangerous areas or tasks in which failure to observe the
instructions may render the warranty null and void, or cause damage to equipment, connected
components or the surrounding area, are highlighted by the symbol:
DANGER!
This symbol refers to safety standards which must be observed at all times in order to
protect both workers and equipment.
WARNING!
This symbol refers to safety standards which must be observed carefully in order to
guarantee your safety, other people's safety and prevent damage to the equipment.
• Tasks for which failure to observe instructions or tampering with equipment parts may put
personnel in serious danger are highlighted by the symbol:
• Any work that fails to comply with instructions in this manual, or any tampering which might
automatically render the warranty null and void, is highlighted by the following symbol:
FORBIDDEN!
This symbol refers to actions which must never be carried out (i.e. forbidden
actions).
• Any general information and/or advice which may be useful at any time is highlighted by the
following symbol:
NOTE!
This symbol highlights information and/or useful advice.
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2.1
RESPONSABILITY
CHAPTER 2: GENERAL INFORMATIONS
Failure to observe the instructions in this Use and Maintenance Manual exonerates the
Manufacturer from any liability whatsoever.
For any matters not covered by this manual or about which you have any doubts please contact
the Manufacturer directly:
Zhermack S.p.A.
Via Bovazecchino, 100
45021 Badia Polesine • RO • Italy
Tel. +39 0425 597 611 • Fax +39 0425 53 596
http://www.zhermack.com e-mail: [email protected]
If equipment maintenance work fails to comply with instructions or is done in such a way as to
compromise equipment integrity or modify its characteristics Zhermack S.p.A. cannot in any
way be held liable for any liability as regards worker safety and/or equipment performance.
2.2
WARRANTY: GENERAL INSTRUCTION
Included in the Appendices to this Use and Maintenance Manual you will find the Warranty
certificate and the ID Form which must be filled out in full.
In general the Warranty is rendered null and void by the following:
• Improper equipment use.
• Incorrect installation.
• Serious negligence of maintenance schedules.
• Modifications to or work on the equipment which has not been authorised by the Manufacturer
(especially on safety devices).
• Use of non-original spare parts.
Zhermack S.p.A. cannot, as of this moment, be held liable if the equipment is
modified or tampered with without prior written consent from the Manufacturer.
Consequently, any repairs made by unauthorised personnel, use of non- original
spare parts or failure to comply with the installation standards specified in this
manual shall immediately render the Warranty null and void.
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Before using this equipment or carrying out any work on it, the operator must
read the entire contents of this manual. This manual has been drawn up to
provide the user with essential information on rational, safe utilisation of the
equipment. The user must comply with the information given at all times.
Furthermore, the user must use the work sheets enclosed with this manual so
as to keep a record of maintenance/component replacement work as well as
make notes on any equipment malfunctions.
The operator-user must only use the equipment when it is fully assembled and
the safety devices are working properly as described in this manual.
2.4 GENERAL SAFETY REGULATIONS
The operator must read the advice and warnings given below and comply with such regulations
at all times: doing so will ensure safe, long-lasting equipment performance:
• Do not allow untrained personnel to use this equipment.
• Ensure that the work area is properly prepared: it must be free from obstacles, clean and
properly illuminated.
• Take measures to ensure that you are not distracted when using the equipment.
• In the event of a malfunction follow the advice given in this manual: if you have any doubts
shut down the equipment and contact your Authorised Service Centre immediately.
• Never use a malfunctioning equipment and always inform the Maintenance Manager of any
faults.
• Do not open compartments containing electrical parts.
• Do not replace the power lead or tamper with the supplied plug.
• To replace a damaged or worn foot control unit lead and/or the pedal switch itself contact an
Authorised Servicing Centre only.
• It is forbidden to use the equipment on items other than those for which it has been specifically
designed.
• Before doing any cleaning, routine and/or unscheduled maintenance work make sure that the
equipment has been unplugged from the mains socket.
• Make sure that there are no foreign objects inside the work area as these could damage the
equipment and/or injure personnel.
• Do not use petrol or flammable solvents as detergents; use only non-flammable, non-corrosive,
and non-toxic substances (see paragraph 8.1).
• Do not used compressed air to clean small pieces; if you do so you should protect your eyes
with goggles that provide lateral protection and limit air pressure to a maximum of 2 bar.
2.3 AUTHORIZED PERSONNEL
Dieses Handbuch passt für folgende Modelle
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