Zonestar P802CR2 Bedienungsanleitung

Model:P802CR2/P802CU2

Installation Guide

Ver 3.0

www.zonestar3d.com Youtube Channle Facebook Group

Version

Date

Author

Check

Remark

V1.0

2016-10-20

Tony

Hally

First Version

V2.0

2017-1-12

Tony

Hally

Add Power Supply and Hotbed

V3.0

2017-4-27

Sea

Hally

Upgraded Package etc.

Version history

Video Tutorial

Caution: Hot!

Extruder has high temperature even the printer stop working.

Caution: Hot!

Bed has high temperature even the printer stop working.

Please put it away from the reach of kids.

Must be guided by adults when children are installed or used.

Take care when wiring, to avoid electrical shock hazards.

Please strictly follow the standard operation when assembling.

Be careful not to cut yourself while installing.

Please keep well-ventilated condition! May produce

toxic gases when printer working.

ATTENTION

Acrylic is brittle, please be careful not to damage when assemble.

Parts Picture

A1 A2 A3 A4 A5 A6

B1 B2

B3 B4 B5

C1 C2 C3

C4 C5 C6

D1 D2 D3

D4 D5

FIG

Name

FIG

Name

FIG

Name

FIG

Name

FIG

Base Frame Left

Hotend Frame Front

Z Right Support

Pulley gaskets

Ball Bearing bracket

Bottom

Base Frame Right

Hotend Frame Side

Z Right Frame

Feeder piece

Base Frame Top

Hotend Frame Top

Z Motor Support

Y Endstop support

Ball Bearing bracket

Top

Base Frame Bottom

Hotend Frame

Bearing Cover

Heatbed Bearing

Cover

lead rod restriction

Base Frame Back

Y Motor Support

M5 nut Wrench (tools)

Base Frame Front

Hotend Frame Back

Feeder Support

Heatbed bracket

P1 P2 P2

Screws and nuts

M8 nut (x12)

M8 shim (x12)

M3x30 Screw (x7)

M2.5x15 Screw (x2)

M2.5 Nut (x2)

M3 Hand Nute (x4)

Φ4.5*22 Springs (x4)

M3x6 Screw (x8)

5x10 Shim (x4)

5x7 E-Washer (x2)

M3x12 pole (x12)

M3 Nut (x60 )

M3X20 Screw (x45)

M3x10 Screw (x45)

5x6x7 Pole (x2)

M3x16 Screw (x12)

M5x35 Screw (x1)

M5 Nut (x5)

M3X45 pole (x1)

Assemble the ball bearing to Y-axis belt pulley holder, lock with screw

and nut.

Notice:smooth surface of shim towards ball bearing.

Assemble Y-axis belt pulley

M5 nut

Y-axis belt pulley

holder *2

ball bearing 625zz

M5x35

shim 5x10x0.8 *2

Shim 6x20x1.2 *2

Pre-Assembled

1. Push bearings into slot, and then through the two bearings by sliding rod and test if it

can move smoothly.

2. Install the M5 copper nut to the red part.

3. Insert the nylon pole to the red part, and mount a screw and spring and lock it.

Assemble slider module(left) Pre-Assembled

LM8UU *2

M5 copper

nut

M3x8 pole

Spring

M3x30

1. Push bearings into slot, and then through the two bearings by sliding rod and test if

it can move smoothly.

2. Mount the ball bearing to the part, use screw and nut to lock.

3. Install the M5 copper nut to the red part

Assemble slider module(right)

M5 Nut

shim 5x10x0.8*2

M5x20

ball bearing 625zz

LM8UU linear bearing *2

Pre-Assembled

1. Install a stepper motor (23mm shaft lenght) to the left silder, lock with 3 pcs

M3x6 screws.

2. Mount one pulley to the stepper motor, lock the jbckscrew on the pulley.

Install X-axis Motor

Note: Please pay attention to

the installation direction of the

pulley and the position on the

motor shaft.

M3*6 x3

clamp mechanism

shim M4

U-bearing

M4x10

1 2

jbckscrew

M3x3 *2

M3x6

motor holder

Adapter

•Assemble Extruder Engine(EM4)

Video Tutorial

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