ABB CP420 Bedienungsanleitung

CP420

Installation and Operation Manual

ABB, 1SBC159102M0201 2007-05 English

Cover_MAEN858.fm Page 1 Monday, April 2, 2007 1:10 PM

Foreword

ABB, 1SBC159102M0201

CP420 Installation and Operation Manual

Foreword

CP420 is a Human Machine Interface (HMI) with a 4.7" STN Liquid Crystal

Display, and is water- and dust-resistant according to IP65/NEMA4.

CP420 is CE-marked and meets your need to be highly transient-resistant while

in operation.

Also, its compact design makes connections with other machinery more flexible,

thus achieving the optimal performance of your machines.

CP400Soft is used to design applications of CP420; it is reliable, user-friendly

and compatible with many models.

Release: May 2007

Document number: ABB, 1SBC159102M0201

Please read the entire installation manual prior to installing and using this equipment.

Only qualified personnel may install, operate or repair this equipment. ABB is not responsible for modified,

altered or renovated equipment.

Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to

use the equipment properly in their specific applications.

Only parts and accessories manufactured according to specifications set by ABB may be used.

ABB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDEN-

TAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION, USE OR

REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTHERWISE.

BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PUR-

CHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE

DISCRETION OF ABB.

Contents

ABB, 1SBC159102M0201

Contents

1 Safety Precautions................................................................................... 5

2 Installation.............................................................................................. 7

2.1 Package Contents.........................................................................7

3 Product Specifications............................................................................. 8

3.1 Description of Parts .....................................................................9

3.2 External and Cut-out Dimensions .............................................10

3.3 Mounting Procedure..................................................................10

3.4 Grounding.................................................................................11

3.5 Power Supply and Wiring ..........................................................12

4 Dip Switches......................................................................................... 13

5 Communication Ports........................................................................... 14

6 LCD Contrast Adjustment ................................................................... 15

7 Operation ............................................................................................. 16

7.1 Self Test .....................................................................................16

7.2 System Menu.............................................................................17

7.3 Bench and Function Tests ..........................................................18

7.4 Setting Communication Parameters...........................................18

7.5 Downloading an Application .....................................................19

7.6 Uploading an Application ..........................................................20

7.7 Copying an Application .............................................................22

7.8 Passwords...................................................................................23

Contents

ABB, 1SBC159102M0201

Safety Precautions

ABB, 1SBC159102M0201 5

1 Safety Precautions

Both the installer and the owner and/or operator of the operator terminal must

read and understand this installation manual.

General

– Only qualified personnel may install or operate the operator terminal.

– The operator terminal must be installed according to the installation instruc-

tions.

– The operator terminal is designed for stationary installation on a plane surface,

where the following conditions are fulfilled:

• no high explosive risks

• no strong magnetic fields

• no direct sunlight

• no large, sudden temperature changes

– Never allow fluids, metal filings or wiring debris to enter any openings in the

operator terminal. This may cause fire or electrical shock.

– The operator terminal fulfills the requirements of article 4 of EMC directive

89/336/EEC.

– Storing the operator terminal where the temperature is lower/higher than

recommended in this manual can cause the LCD display liquid to congeal/

become isotopic.

– The LCD display liquid contains a powerful irritant. In case of skin contact,

wash immediately with plenty of water. In case of eye contact, hold the eye

open, flush with plenty of water and get medical attention.

– The supplier is not responsible for modified, altered or reconstructed equip-

ment.

– Use only parts and accessories manufactured according to specifications of the

supplier.

– Peripheral equipment must be appropriate for the application and location.

– The figures in this manual serves an illustrative purpose. Because of the many

variables associated with any particular installation, the supplier cannot as-

sume responsibility for actual use based on the figures.

– The supplier neither guarantees that the operator terminal is suitable for your

particular application, nor assumes responsibility for your product design, in-

stallation or operation.

Safety Precautions

6ABB, 1SBC159102M0201

Power source

– The operator terminal is equipped with a 24 V DC input. Supply power other

than 24 V DC ± 15% will severely damage the operator terminal. Thus, check

the power supply supporting the DC power regularly.

Grounding

– Without grounding, the operator terminal may be severely affected by excess

noise. Make sure that the grounding is done properly from the power connec-

tor at the rear side of the operator terminal. When power is connected, make

sure that the wire is grounded.

– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.

Ground resistance must be less than 100 Ω (class3). Note that the ground

cable must not be connected to the same ground point as the power circuit.

Installation

– Communication cables must be separated from power cables for operational

circuits. Only use shielded cables to avoid unpredictable problems.

During Use

– Emergency stop and other safety functions may not be controlled from the

operator terminal.

– Do not use too much force or sharp objects when touching the keys, display

etc.

Service and Maintenance

– Only qualified personnel should carry out repairs.

– The agreed warranty applies.

– Before carrying out any cleaning or maintenance operations, disconnect the

equipment from the electrical supply.

– Clean the display and surrounding front cover with a soft cloth and mild

detergent.

– Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local

regulations.

– The following components contain substances that might be hazardous to

health and the environment: lithium battery, electrolytic capacitor and

display.

Installation

ABB, 1SBC159102M0201 7

2Installation

2.1 Package Contents

The following parts are found in the box:

– Operator terminal CP420

– 4 installation fasteners

– Power connector (connected to the 24 V DC power outlet)

– This installation and operation manual (1SBC159102M0201)

Product Specifications

8ABB, 1SBC159102M0201

3Product Specifications

Parameter CP420

Front panel, W x H x D 170.3 x 102.6 x 4.2 mm

Mounting depth 44.6 mm

Cut-out dimensions 160.7 x 93.0 mm

Front panel protection IP 65/NEMA 4

Weight 0.47 kg

COM1 9-pin female connector: RS232/RS485

COM2 9-pin female connector: RS422/RS485

Flash ROM 4 MB

RAM 512 KB

CPU 32-bit RISC

Battery backed memory -

Data/Recipe -

Real time clock Yes (rechargeable Lithium battery)

Display Mono STN LCD, 16 shades of blue, 240 x 128 pixels,

CCFT backlight lifetime: approximately 50,000 h at 25 °C

Active area of display,

W x H

111 x 61 mm

30 x 16 characters of 8 x 8 size can be displayed

Display adjustment Via touch screen.

Touch screen Analog

Power supply 24 V DC ± 15%. Less than 12 W.

Operating temperature 0 ° to +50 °C

Storage temperature -10 °to +60 °C

Ambient humidity 20 - 90% RH non-condensed

Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and

Z-axis directions

Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-axes

RF emissions CISPR 22, Class A

Electrostatic Discharge IEC61000-4-2

RF susceptibility IEC61000-4-3

High frequency transients IEC61000-4-4

Cooling Natural cooling

Product Specifications

ABB, 1SBC159102M0201 9

3.1 Description of Parts

Front

Back

Fixture mounting holes

Power lamp

Communication lamps

Display

DIP switches (1-10)

COM2: RS422/RS485

DC power outlet

COM1: RS232/RS485

Product Specifications

10 ABB, 1SBC159102M0201

3.2 External and Cut-out Dimensions

3.3 Mounting Procedure

1. Cut out the control front panel to match the dimensions (mm) below.

CUTOUT DIMENSION

160.7

+0.5

-0.1

93.0

+0.5

-0.1

160.4

170.3

102.6

44.6

4.2

0.7

92.7

Unit: mm

CUTOUT DIMENSION

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