ABB CP435 Bedienungsanleitung

CP435

Installation and Operation Manual

ABB, 1SBC159108M0201 2008-09 English

Cover_MAEN959.fm Page 1 Friday, August 29, 2008 2:23 PM

Foreword

ABB, 1SBC159108M0201

CP435 Installation and Operation Manual

Foreword

CP435 is a Human Machine Interface (HMIs) with a 7" TFT Liquid Crystal

Display, and is water- and dust-resistant according to IP65/NEMA 4X (indoor

use only).

CP435 is CE-marked and meets your need to be highly transient-resistant

while in operation.

Also, its compact design makes connections with other machinery more flexi-

ble, thus achieving the optimal performance of your machines.

CP400Soft is used to design applications of CP435; it is reliable, user-friendly

and compatible with many models.

Release: Sept. 2008

Document number: ABB, 1SBC159108M0201

Please read the entire installation manual prior to installing and using this equipment.

Only qualified personnel may install, operate or repair this equipment. ABB is not responsible for modi-

fied, altered or renovated equipment.

Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to

use the equipment properly in their specific applications.

Only parts and accessories manufactured according to specifications set by ABB may be used.

ABB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCI-

DENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION, USE

OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTH-

ERWISE.

BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PUR-

CHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE

DISCRETION OF ABB.

Contents

ABB, 1SBC159108M0201

Contents

1 Saftey Precautions................................................................................... 5

2 Installation.............................................................................................. 7

2.1 Package Contents.........................................................................7

3 Product Specifications ........................................................................... 8

3.1 Description of Parts ...................................................................10

3.2 External and Cut-out Dimensions .............................................11

3.3 Mounting Procedure ..................................................................11

3.4 Grounding .................................................................................12

3.5 Power Supply and Wiring ..........................................................13

4 Dip Switches......................................................................................... 14

5 Communication Ports........................................................................... 15

6 Operation ............................................................................................. 17

6.1 Self Test .....................................................................................17

6.2 System Menu ............................................................................. 18

6.3 Key Pad......................................................................................19

6.4 Bench and Function Tests ..........................................................20

6.5 Setting Communication Parameters...........................................20

6.6 Touch Screen Calibration...........................................................21

6.7 Downloading an Application .....................................................22

6.8 Uploading an Application ..........................................................23

6.9 Uploading/Downloading a Recipe .............................................24

6.10 Copying an Application .............................................................25

6.11 Passwords...................................................................................26

Contents

ABB, 1SBC159108M0201

Saftey Precautions

ABB, 1SBC159108M0201 5

1 Saftey Precautions

Both the installer and the owner and/or operator of the operator terminal must

read and understand this installation manual.

General

– Only qualified personnel may install or operate the operator terminal.

– The operator terminal must be installed according to the installation instruc-

tions.

– The operator terminal is designed for stationary installation on a plane surface,

where the following conditions are fulfilled:

• no high explosive risks

• no strong magnetic fields

• no direct sunlight

• no large, sudden temperature changes

• for use in Pollution Degree 2 Environment

• for use on the flat surface of Types 1 and 4X (indoor use only) enclosures

– Never allow fluids, metal filings or wiring debris to enter any openings in the

operator terminal. This may cause fire or electrical shock.

– The operator terminal fulfills the requirements of article 4 of EMC directive

2004/108/EC.

– Storing the operator terminal where the temperature is lower/higher than

recommended in this manual can cause the LCD display liquid to congeal/

become isotopic.

– The LCD display liquid contains a powerful irritant. In case of skin contact,

wash immediately with plenty of water. In case of eye contact, hold the eye

open, flush with plenty of water and get medical attention.

– The supplier is not responsible for modified, altered or reconstructed equip-

ment.

– Use only parts and accessories manufactured according to specifications of the

supplier.

– Peripheral equipment must be appropriate for the application and location.

– The figures in this manual serves an illustrative purpose. Because of the many

variables associated with any particular installation, the supplier cannot as-

sume responsibility for actual use based on the figures.

– The supplier neither guarantees that the operator terminal is suitable for your

particular application, nor assumes responsibility for your product design, in-

stallation or operation.

Saftey Precautions

6ABB, 1SBC159108M0201

Power source

– The operator terminal is equipped with a 24 V DC input. Supply power other

than 24 V DC ± 15% will severely damage the operator terminal. Thus, check

the power supply supporting the DC power regularly.

Grounding

– Without grounding, the operator terminal may be severely affected by excess

noise. Make sure that the grounding is done properly from the power connec-

tor at the rear side of the operator terminal. When power is connected, make

sure that the wire is grounded.

– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.

Ground resistance must be less than 100 Ω (class3). Note that the ground

cable must not be connected to the same ground point as the power circuit.

Installation

– Communication cables must be separated from power cables for operational

circuits. Only use shielded cables to avoid unpredictable problems.

During Use

– Emergency stop and other safety functions may not be controlled from the

operator terminal.

– Do not use too much force or sharp objects when touching the keys, display

etc.

Service and Maintenance

– Only qualified personnel should carry out repairs.

– The agreed warranty applies.

– Before carrying out any cleaning or maintenance operations, disconnect the

equipment from the electrical supply.

– Clean the display and surrounding front cover with a soft cloth and mild

detergent.

– Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local

regulations.

– The following components contain substances that might be hazardous to

health and the environment: lithium battery, electrolytic capacitor and

display.

Installation

ABB, 1SBC159108M0201 7

2Installation

2.1 Package Contents

The following parts are found in the box:

– Operator terminal CP435

– 6 installation fasteners

– Power connector (connected to the 24 V DC power input)

– Installation and operation manual (1SBC159108M0201)

Product Specifications

8ABB, 1SBC159108M0201

3 Product Specifications

Parameter CP435 T CP435 T-ETH

Front panel, W x H x D 231.0 x 176.0 x 7.5 mm

Mounting depth 45.8 mm

Cut-out dimensions 220.8 x 165.8 mm

Front panel seal IP 65/NEMA 4X (indoor use only)

Keypad specifications 1 “Menu”-key and 6 user-defined function keys (F1-F6).

Pressure: 280 ± 50 gf operating force.

Lifetime: over 1,000,000 activations.

Weight 1.2 kg

COM 1 9-pin female connector: RS232/RS485

COM 2 25-pin female connector: RS232/RS422/RS485

COM 3 9-pin female connector: RS422/RS485

Ethernet - Yes

USB Host 2 ports

USB Device 1 port

Flash ROM 8 MB

RAM 16 MB

CPU 32-bit RISC

Battery backed memory 512 KB

Data/Recipe 512 KB

CF card port Yes

Real time clock Yes (with rechargeable lithium battery)

Display Color TFT LCD, 64K colors, 800 x 480 pixels.

CCFT backlight lifetime: approximately 50,000 h at 25 °C

Active area of display,

W x H 153.7 x 92.4 mm.

100 x 60 characters of 8 x 8 size can be displayed.

Display adjustment Via touch screen

Touch screen Analog

Power supply 24 V DC ± 15%. Less than 24 W.

Ambient temperature 0 ° to +50 °C

Storage temperature -10 °to +60 °C

Product Specifications

ABB, 1SBC159108M0201 9

Ambient humidity 20 - 90% RH non-condensed

Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and

Z-axis directions

Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-axes

CE EN61000-6-4, EN61000-6-2

Cooling Natural cooling

Parameter CP435 T CP435 T-ETH

Product Specifications

10 ABB, 1SBC159108M0201

3.1 Description of Parts

Front

Back

Fixture mounting holes

Power lamp

Communication lamps

Function keys

Display

Network lamp

DIP switches (1-12)

COM2: RS232/RS422/RS485

DC power input

COM1: RS232/RS485

Network connection

USB port for

CF card connection

USB port for transmission

COM3: RS422/RS485

printer/memory stick

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