ABB CP1484 Bedienungsanleitung

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

1Data sheet V 1.00

1.1 CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

1.1.1 General information

Based on state-of-the-art Intel Celeron processor technology, the X20 CPUs cover a wide

spectrum of demands. They can be implemented in solutions ranging from standard applications

to those requiring the highest levels of performance.

USB and Ethernet are included in every CPU. Furthermore, every CPU has an ETHERNET

Powerlink connection for real-time communication.

In addition, there are up to three multi-purpose slots for additional interface modules.

• Intel Celeron 650/400/266 Performance

• Ethernet, ETHERNET Powerlink and USB onboard

• Modular expansion of interfaces

• Fan-free or exchangeable fan

• Extremely compact

1.1.2 Order data

Model number Short description

X20CP1484 X20 CPU, Celeron 266 comp., 32 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

X20CP1485 X20 CPU, Celeron 400, 32 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

X20CP1486 X20 CPU, Celeron 650, 64 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

Table 1: X20 CPUs - order data

CP1484, CP1485, CP1486 1) CP3484, CP3485, CP3486 1)

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

Data sheet V 1.00

1) Modules CP1486 and CP3486 have exchangeable fan

Model number Short description

X20CP3484 X20 CPU, Celeron 266 comp., 32 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 3 insert slots for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

X20CP3485 X20 CPU, Celeron 400, 32 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 3 insert slots for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

X20CP3486 X20 CPU, Celeron 650, 64 MB DRAM, 1 MB SRAM, exchangeable application memory:

CompactFlash, 3 insert slots for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet

interface 10/100 Base-T, 1 ETHERNET Powerlink interface, order program memory separately.

Program memory

5CFCRD.0064-03 CompactFlash 64 MB TrueIDE SSI

5CFCRD.0128-03 CompactFlash 128 MB TrueIDE SSI

5CFCRD.0256-03 CompactFlash 256 MB TrueIDE SSI

5CFCRD.0512-03 CompactFlash 512 MB TrueIDE SSI

5CFCRD.1024-03 CompactFlash 1024 MB TrueIDE SSI

5CFCRD.2048-03 CompactFlash 2048 MB TrueIDE SSI

5CFCRD.4096-03 CompactFlash 4096 MB TrueIDE SSI

Included in delivery

4A0006.00-000 Backup battery (see also section 1.1.18 "Changing the lithium battery" on page 20)

- Interface module slot covers

X20AC0SR1 X20 locking plate (right)

X20TB12 Standard X20 terminal block (12-pin)

Table 1: X20 CPUs - order data

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

3Data sheet V 1.00

1.1.3 Technical data

Product ID CP1484 CP3484 CP1485 CP3485 CP1486 CP3486

Short description

System module CPU

Processor Celeron 266 comp. Celeron 400 Celeron 650

Interfaces 1 x RS232, 1 x Ethernet, 1 x ETHERNET Powerlink, 2 x USB

Controller

Fastest task class cycle time 800 µs 400 µs 200 µs

Typical instruction cycle time TBD µs TBD µs TBD µs

Data and program code L1 cache 2 x 16 KB

L2 cache - 256 KB

Standard memory

RAM

User RAM

32 MB SDRAM

1 MB SRAM

64 MB SDRAM

1 MB SRAM

Remanent variables 64 KB 256 KB

FPU Yes

Integrated I/O processor Processes I/O data points in the background

Data buffering

Lithium battery

Battery monitoring

At least 3 years

Yes

CompactFlash slot 1

Real-time clock Nonvolatile memory, resolution 1 second

Modularinterfaceslots 131313

Interfaces

Interface IF1

Type

Maximum transfer rate

RS232

On X20 standard terminal block

115.2 kBit/s

Interface IF2

Type

Transfer rate

Cable length

Ethernet

Shielded RJ45 port

10/100 MBit/s

Max. 100 m between two stations (segment length)

Interface IF3

Fieldbus

Type

Transfer rate

Cable length

ETHERNET Powerlink

100 Base-T (ANSI/IEEE 802.3)

Shielded RJ45 port

100 MBit/s

Max. 100 m between two stations (segment length)

Interfaces IF4 and IF5 USB Rev. 1.1

Table 2: X20 CPUs - technical data

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

Data sheet V 1.00

CPU and X2X Link supply

Input voltage 24 VDC (-15 % / +20 %)

Input current Max. 2.2 A

Reverse polarity protection Yes

Fuse Integrated, cannot be exchanged

X2X Link supply output

Rated output power 7.0 W

Parallel operation Yes 1)

Redundant operation of

X2X Link supply

Yes

I/O supply input

Input voltage 24 VDC (-15 % / +20 %)

Fuse Recommended pre-fusing max. 10 A slow-blow

I/O supply output

Rated output voltage 24 VDC

Allowable contact load 10.0 A

General supply

Status indicators Overload, operating status, module status

Diagnostics

Module run error

Overload

Yes, with status LED and software status

Electrical isolation

X2X bus supply

I/O supply

Yes

General information

Status indicators CPU function, overtemperature, Ethernet, ETHERNET Powerlink, CompactFlash, battery

Diagnostics

CPU function

Overtemperature

Ethernet

ETHERNET Powerlink

CompactFlash

Battery

Fans

Yes, with status LED

Yes, with status LED and software status

Yes, with software status

Visual Components capable Yes

ACOPOS™ capable Yes

Cooling Fan-free Fan-free with derating (see

operational conditions)

Exchangeable fans for entire

temperature range

Fan is monitored

Product ID CP1484 CP3484 CP1485 CP3485 CP1486 CP3486

Table 2: X20 CPUs - technical data (cont.)

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

5Data sheet V 1.00

Electrical isolation

PLC - IF1/IF4/IF5

PLC - IF2/IF3

IF1/IF4/IF5 - IF2/IF3

IF1 - IF4/IF5

IF4 - IF5

Yes

Power consumption - without

memory card, interface module

or USB

10.5 W 10.5 W 10.5 W 10.5 W 13.5 W 13.5 W

Certification CE, C-UL-US (in development), GOST-R (in development)

Operational conditions

Operating temperature

Horizontal installation

Vertical installation

0 °C to +55 °C

0 °C to +50 °C

0 °C to +55 °C

Fan-free: 0 °C to +45 °C

0 °C to +55 °C,

Fan-free is not allowed

Humidity 5 to 95%, non-condensing

Mounting orientation Horizontal or vertical

Installation at altitudes

above sea level

0 - 2000 m

>2000 m

No derating

Reduction of environmental temperature by 0.5 °C per 100 m

Protection type IP20

Storage and transport

conditions

Temperature -25 °C to +70 °C

Humidity 5 to 95%, non-condensing

Mechanical characteristics

Dimensions (W x H x D) [mm] 150 x 99 x 85 200 x 99 x 85 150 x 99 x 85 200 x 99 x 85 150 x 99 x 85 200 x 99 x 85

Comment Order program memory (CompactFlash) separately

Backup battery included in delivery

X20 locking plate (right) included in delivery

Standard X20 terminal block (12-pin) included in delivery

Interface module slot covers included in delivery

1) In parallel operation, only 75 % of the rated power can be assumed. Please ensure that all parallel operating power supplies are

switched on and off simultaneously.

Product ID CP1484 CP3484 CP1485 CP3485 CP1486 CP3486

Table 2: X20 CPUs - technical data (cont.)

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

Data sheet V 1.00

1.1.4 X20 CPUs - status LEDs

S/E LED

The Status/Error LED is a green/red dual LED. The status LEDs can have different meanings

depending on operating mode.

Ethernet TCP/IP mode

With Automation Studio™ Version V 2.5.3 and later, the interface can be operated as a purely

Ethernet TCP/IP interface.

LED Color Status Description

R/E Green On Application running

Red On SERVICE mode

RDY/F Yellow On CPU is active

Red On Overtemperature

S/E Green/red Status/Error LED. The status of the LED is described in section "S/E LED".

EPL Green On A link to the ETHERNET Powerlink remote station has been established.

Blinking A link to the ETHERNET Powerlink remote station has been established. The LED

blinks when Ethernet activity is present on the bus.

ETH Green On A link to the Ethernet remote station has been established.

Blinking A link to the Ethernet remote station has been established. The LED blinks when

Ethernet activity is present on the bus.

CF Yellow On CompactFlash OK

Green On CompactFlash active

DC OK Green On CPU power supply OK

Red On Backup battery is empty

Table 3: X20 CPUs - CPU status indicator

Green - status Description

On The ETHERNET Powerlink interface is operated as a pure TCP/IP interface.

Table 4: X20 CPUs status/error LED - Ethernet TCP/IP operating mode

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

7Data sheet V 1.00

ETHERNET Powerlink V1

ETHERNET Powerlink V2

Status LED

Status of the Powerlink stationGreen Red

On Off The Powerlink station is running with no errors.

Off On A fatal system error has occurred. The error type can be read using the PLC logbook. It concerns an

irreparable problem. The system cannot properly carry out its tasks. This status can only be changed

by resetting the module.

Blinking alternately The Powerlink managing node failed. This error code can only occur in controlled node operation. This

means that the set station number lies within the range $01 - $FD.

Off Blinking System failure. The red blinking LED signals an error code (see Section"System halt error codes", on

page 9).

Table 5: X20 CPUs status/error LED - ETHERNET Powerlink V1 operating mode

Color red - error Description

On The ETHERNET Powerlink interface has encountered an error (failed Ethernet frames, burst of collisions on

the network, etc.).

Table 6: X20 CPUs status/error LED as error LED - ETHERNET Powerlink V2 operating mode

Green - status Description

Off

NOT_ACTIVE

Managing Node (MN)

The bus is monitored for ETHERNET Powerlink frames. If no frame is received within the configured time

window (timeout), the interface goes directly into PRE_OPERATIONAL_1 status (single flash).

If, however, ETHERNET Powerlink communication is detected during these 5s, the interface goes directly into

the BASIC_ETHERNET status (flickering).

Controlled Node (CN)

The bus is monitored for ETHERNET Powerlink frames. If no frame is received within the configured time

window (timeout), the interface goes directly into BASIC_ETHERNET status (flickering). If, however,

ETHERNET Powerlink communication is detected during this time, the interface goes directly into the

PRE_OPERATIONAL_1 status (single flash).

Blinking green (approx. 10 Hz)

BASIC_ETHERNET

The interface is in BASIC_ETHERNET status, and is operated as a pure TCP/IP interface.

Managing Node (MN)

This status can only be changed by resetting the interface.

Controlled Node (CN)

If an ETHERNET Powerlink communication is detected while in this status, the interface goes into the

PRE_OPERATIONAL_1 state (single flash).

Table 7: X20 CPU status/error LED as status LED - ETHERNET Powerlink V2 operating mode

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

Data sheet V 1.00

Single flash (approx. 1 Hz)

PRE_OPERATIONAL_1

The interface status is PRE_OPERATIONAL_1.

Managing Node (MN)

The MN starts the operation of the "reduced cycle". Collisions are allowed on the bus. There is not yet any

cyclic communication.

Controlled Node (CN)

The CN waits until it receives an SoC frame and then switches to PRE_OPERATIONAL_2 status (double

flash).

Double flash (approx. 1 Hz)

PRE_OPERATIONAL_2

The interface status is PRE_OPERATIONAL_2.

Managing Node (MN)

The MN begins with the cyclic communication (cyclic input data are not yet evaluated). The CNs are configured

in this status.

Controlled Node (CN)

In this status the interface is normally configured by the manager. After this, a command changes the status

to READY_TO_OPERATE (triple flash).

Triple flash (approx. 1 Hz)

READY_TO_OPERATE

The interface status is READY_TO_OPERATE.

Managing Node (MN)

Normal cyclic and asynchronous communication. Received PDO data are ignored.

Controlled Node (CN)

The configuration of the interfaces is complete. Normal cyclic and asynchronous communication. The PDO

data sent corresponds to the PDO mapping used. However, cyclic data is not yet evaluated.

OPERATIONAL

The interface status is OPERATIONAL.

Blinking (approx. 2.5 Hz)

STOPPED

The interface status is STOPPED.

Managing Node (MN)

This status is not possible for the MN.

Controlled Node (CN)

No output data are produced and no input data are received. Only the appropriate command from the manager

can enter or leave this state.

Green - status Description

Table 7: X20 CPU status/error LED as status LED - ETHERNET Powerlink V2 operating mode

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

9Data sheet V 1.00

System halt error codes

Incorrect configuration or defective hardware can cause a system halt error.

The error is displayed via the red error LED using four switch-on phases. The switch-on phases

are either 150 ms or 600 ms long. Error code outputs are repeated cyclically after 2 seconds has

passed.

Legend: •... 150 ms

−... 600 ms

Pause ... 2 s delay

Error description Error code displayed by red status LED

Stack overflow

••••

Pause

••••

Pause

RAM Error

•••−

Pause

•••−

Pause

Undefined address:

Access to a non-existent address

••−•

Pause

••−•

Pause

Instruction fetch memory abort:

Invalid memory access during fetch instruction (e. g. UINT access of an uneven

address).

••−−

Pause

••−−

Pause

Data access memory abort:

Invalid memory access during data access (e. g. UINT access of an odd address).

•−• •

Pause

•−••

Pause

Error programming the FPGA

• −−•

Pause

•−−•

Pause

Invalid station number (e. g. $FE or $FF)

• −−−

Pause

•−−−

Pause

Table 8: X20 CPUs status/error LED as error LED - system halt error codes

CP1484, CP1485, CP1486, CP3484, CP3485, CP3486

Data sheet V 1.00

1.1.5 Status LEDs for integrated power supply

1.1.6 Operating and connection elements

CP1484, CP1485 and CP1486

Image LED Color Status Description

r Green Off Module not supplied

Single flash Reset mode

Blinking Preoperational mode

On RUN mode

e Red Off Module not supplied or everything is OK

Double flash Indicates one of the following conditions:

• X2X link power supply is overloaded

• I/O supply too low

• Input voltage for X2X Link supply too low

e + r Steady red / single green flash Invalid firmware

S Yellow Off No RS232 activity

On The LED is on, when data is being sent or received via the RS232

interface

I Red Off X2X link supply in the acceptable range

On X2X link power supply is overloaded

Table 9: X20 CPUs - status display for integrated power supply

Figure 1: X20 CPUs - operating elements for CP1484, CP1485, and CP1486

Mounting rail

latch

Operating mode

switch CompactFlash LED status indicators

IF1 - RS232

Exchangeable

fan (CP1486)

Ethernet

station address

IF2 -

IF3 -

Battery IF4 - USB

IF5 - USB

Slots for

interface

modules

Terminal block for CP

and I/O feed,

RS232 connection

Ethernet

ETHERNET

Powerlink

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