ABB Jokab safety Smile Tina Series Bedienungsanleitung

Jokab Safety AB Varlabergsvägen 11, S-434 39, Sweden

www.jokabsafety.com

Original instructions

Smile Tina

Emergency stop with indication

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

Table of Contents

1Introduction.............................................................................................................................. 3

Scope .................................................................................................................................................. 3

Audience ............................................................................................................................................. 3

Prerequisites ....................................................................................................................................... 3

Special notes....................................................................................................................................... 3

2Overview................................................................................................................................... 4

General description ............................................................................................................................. 4

Safety regulations ............................................................................................................................... 4

3Connections............................................................................................................................. 5

Connection examples.......................................................................................................................... 5

4Installation and maintenance ................................................................................................. 7

Installation precautions ....................................................................................................................... 7

Maintenance........................................................................................................................................ 7

Testing of the safety functions ............................................................................................................ 7

Troubleshooting .................................................................................................................................. 7

5Operation.................................................................................................................................. 8

LED indication ..................................................................................................................................... 8

Information output signal attributes..................................................................................................... 8

6Model overview........................................................................................................................ 9

7Technical data........................................................................................................................ 10

Dimensions........................................................................................................................................ 11

8EC Declaration of conformity ............................................................................................... 12

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

1 Introduction

Scope

The purpose of these instructions is to describe the emergency stop Smile Tina and to provide the

necessary information required for installation and operation.

Audience

This document is intended for authorized installation personnel.

Prerequisites

It is assumed that the reader of this document has knowledge of the following:

•Basic knowledge of Jokab Safety products.

•Knowledge of machine safety.

Special notes

Pay attention to the following special notes in the document:

Warning!

Danger of severe personal injury!

An instruction or procedure which, if not carried out correctly, may result in

injury to the technician or other personnel.

Caution!

Danger of damage to the equipment!

An instruction or procedure which, if not carried out correctly, may damage the

equipment.

NB: Notes are used to provide important or explanatory information.

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

2 Overview

General description

In order to fulfil the need for a small and easy to install E-stop, Smile Tina has been developed. The

size of the device makes it possible to be installed wherever needed. With M12 connections or cable

and centralized mounting holes. Smile Tina is very easy to install, especially on aluminium extrusions.

There are three different versions available, either with one or two M12 connections or cable. Two

M12 connectors are used to enable the connection of E-stops in series, which is often used with

dynamic safety circuits fulfilling safety category 4. On the top of the Smile Tina E-stop unit, an LED

indicates the actual status according to the dynamic system. Smile Tina is intended for use in safety

circuits in accordance with EN 60204-1.

Safety regulations

Warning!

Carefully read through this entire manual before using the device.

The devices shall be installed by a trained electrician following the Safety regulations, Standards and

the Machine directive.

Failure to comply with instructions, operation that is not in accordance with the use prescribed in these

instructions, improper installation or handling of the device can affect the safety of people and the

plant.

For installation and prescribed use of the product, the special notes in the instructions must be

carefully observed and the technical standards relevant to the application must be considered.

In case of failure to comply with the instructions or standards, especially when tampering with and/or

modifying the product, any liability is excluded.

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

3 Connections

NB: Shielded cable is recommended between this unit and the rest of the safety circuits.

Warning! The information channel output shall never be used for the safety purpose(s).

Connection examples

Connection example – Three Smile 12EA Tina connected in series to Vital control device or Pluto safety PLC

M12 5-pole female seen

from cable side

M12 5-pole male seen

from cable side

Smile 10EA Tina

5-pole wired:

(1) Brown: +24 VDC

(2) White: Dynamic signal input

(3) Blue: 0 VDC

(4) Black: Dynamic signal output

(5) Grey: Information

Smile 11EA Tina

M12 5-pole male:

(1) Brown: +24 VDC

(2) White: Dynamic signal input

(3) Blue: 0 VDC

(4) Black: Dynamic signal output

(5) Grey: Information

Smile 12EA Tina

M12 5-pole male (input):

(1) Brown: +24 VDC

(2) White: Dynamic signal input

(3) Blue: 0 VDC

(4) Black: -

(5) Grey: -

M12 5-pole female (output):

(1) Brown: +24 VDC

(2) White: Dynamic signal output

(3) Blue: 0 VDC

(4) Black: -

(5) Grey: Information

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

More connection examples can be found at www.jokabsafety.com or in the Safety Handbook.

Connection example – Three Smile 11EA Tina and one Eden connected in series to Vital control device or Pluto safety

PLC through the connection block Tina 4A

Connection example – Three Smile 11EA Tina connected in series to Vital control device or Pluto safety PLC through

connection terminals in the electrical cabinet

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

4 Installation and maintenance

Installation precautions

First mount Smile Tina to the surface with two M5 bolts, and then attach the M12 connection(s).

Warning! All the safety functions must be tested before starting up the system.

Maintenance

Warning! The safety functions and the mechanics shall be tested regularly, at least once every year

to confirm that all the safety functions are working properly (EN 62061:2005).

Warning! In case of breakdown or damage to the product, contact Jokab Safety. Do not try to repair

the product since it may accidentally cause permanent damage, impairing the safety of the device

which in turn could lead to serious injury to personnel.

Testing of the safety functions

Make sure the safety unit is working properly by following these steps:

•Interrupt the dynamic safety circuit before this unit. The LED should flash between green and

red.

•Interrupt protection (i.e. push the E-stop button). The LED should light red.

•The LED should light green when protection is OK and the safety circuit is not previously

broken.

Troubleshooting

LED indicator note Expected causes of faults Checking and measures to take

E-stop button is down Reset the button by turning it

clockwise and pulling it upward.

Lights red 24 VDC input to pin-2 (no

dynamic signal)

Check if there is 24 VDC to input (pin-

2). If Yes, check cable or unit before

and fix it.

No lights Loss of power supply Check 24 VDC / 0 VDC power supply

Lights green (but no dynamic

output detected)

Defected dynamic signal

input to unit (asymmetric

pulses)

Check the dynamic input or the unit

before

Weak lights or red and green

lights at the same time The unit is defect The unit needs to be replaced.

Contact Jokab Safety.

NB: Tina 1A can be used instead of this unit to check if the safety circuit is OK (only for test).

Warning! Replace a defected unit with a new one and never bypass the safety circuit using Tina 1A

or any other solution.

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

5 Operation

LED indication

LED Indication Description Input signal on pin-2

Green Safety circuit closed

(protection OK) Dynamic signal in

Green-Red (flash) Safety circuit open

(protection OK) No dynamic signal in or 0 VDC in

LED on Tina

Red Safety circuit interrupted

(protection open)

+24 VDC in or safety circuit

interrupted

Information output signal attributes

The information output of the unit (pin-5) is set either high (+24 VDC) or low (0 VDC) depending on

four different input signals (pin-2):

•Dynamic signal - Dynamic signal input exist, i.e. the safety circuit is OK up until this unit

•No dynamic signal - Dynamic signal input does not exist, i.e. the safety circuit is interrupted

before this unit.

•+24 VDC - A constant +24 VDC signal is applied = high (H)

•0 VDC - The pin is connected to 0 VDC = low (L)

The information output signal depends on the input signal according to the table below. Note that if the

safety is interrupted; i.e. if the emergency button is pressed, the information output signal is always

low (L).

Input signal (pin-2) Dynamic signal No dynamic signal +24 VDC 0 VDC

Info output signal (pin-5) High High Low High

The delay for switching the information signal output from high to low (H ÆL) and low to high (L ÆH)

is given in the table below.

Info output signal switch H ÆL L ÆH

Delay ~ 12 ms ~ 0 ms

NB: If the unit detects an error (short circuit or interruption) lasting shorter than 13 ms the information

output signal is set to low for 1.2 s (1200 ms) and then set to high again. This does not affect Vital

since it needs 22 ms to release. Pluto however does release, which means that a filter (20 ms) must

be implemented if this function is needed.

Warning! The information output signal is not a failsafe signal and should never be used for the

safety purpose(s).

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

6 Model overview

Type Article number Description

Smile 11EA Tina 30-050-00 E-stop, red button, M12 5-pole male

Smile 11EAR Tina 30-050-01 E-stop, red button, M12 5-pole male, reversed

Smile 12EA Tina 30-050-02 E-stop, red button, M12 5-pole male, M12 5-pole female

Smile 12EAR Tina 30-050-03 E-stop, red button, M12 5-pole male, M12 5-pole female,

reversed

Smile 10EA Tina 30-050-04 E-stop, red button, 1m integrated cable

Smile 11SA Tina 30-050-05 E-stop, black button, M12 5-pole male

Smile 12SA Tina 30-050-06 E-stop, black button, M12 5-pole male, M12 5-pole female

Smile 11SAR Tina 30-050-07 E-stop, black button, M12 5-pole male, reversed

Smile 12SAR Tina 30-050-08 E-stop, black button, M12 5-pole male, M12 5-pole

female, reversed

Smile 10EA Tina

Smile 11EAR Tina Smile 12EAR Tina

Smile 11EA Tina Smile 12EA Tina

Smile_Tina_Manual_(English)_v1A www.jokabsafety.com

2010-10-19

7 Technical data

Manufacturer

Address JOKAB SAFETY AB

Varlabergsvägen 11

S-434 91 Kungsbacka

Sweden

Power supply

Operating voltage 24 VDC +15 %, -25 %

Total current consumption 47 mA (57 mA with max information output)

Information output: Max 10 mA

Time delay t (in/out) t < 70 µs

Voltage supply at normal operation

(protection OK) and 24 VDC supply

voltage

Dynamic input: between 9 and 13 volt (RMS)

Dynamic output: between 9 and 13 volt (RMS)

Information output: ~ 23 VDC

General

Protection class IP65

Ambient temperature Storage: -30…+70°C

Operation: -10…+55°C

Humidity range 35 to 85 % (with no icing or condensation)

Housing material Polyamide PA66, Macromelt, polybutylenterephthalate PBT,

Polypropene PP, UL 94 V0

Connectors Smile 10EA Tina: 5-pole cable, 1 m (Smile 10EA Tina)

Smile 11x* Tina: M12 5-pole male

Smile 12x* Tina: M12 5-pole male, M12 5-pole female

* - x can be all models -EA, -EAR, -SA, -SAR

Size 84 x 40 x 52 (L x W x H) – see drawing

Weight ~ 65 g

Colour Yellow base, red or black button

Actuator force (E-stop button) 22 +/- 4N

Actuator travel ~ 4 mm to latch

Mechanical life > 50,000 operations

Impact resistance (half sinusoidal) Max. 150 m/s2, pulse width 11 ms, 3-axis

(as per EN IEC 60068-2-27)

Vibration resistance (half sinusoidal) Max. 50m/s2at 10 Hz, 10 cycles, 3-axis

(as per EN IEC 60068-2-6)

Safety / Harmonized Standards

Approved standards European Machinery Directive 2006/42/EC

EN ISO 12100-1:2003, EN ISO 12100-2:2003,

EN 60204-1:2007, EN 954-1:1996, EN ISO 13849-1:2008,

EN 62061:2005, IEC 60947-5-1:2003 + A1:2009

IEC/EN 61508-1…7 SIL3, PFHd: 4.66*10-9

EN 62061 SIL3

EN ISO 13849-1 Performance level: Pl e, category 4

EN 954-1 Category 4

Certificates TÜV Nord

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