ABB ACS2000 DFE Bedienungsanleitung

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ACS2000 DFE

User Manual

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MEDIUM VOLTAGE DRIVES

ACS2000 DFE

User Manual

• High reliability due to proven design and low

parts count

• Fuseless design

• Air-cooled

• Application tailored design

•Softstarter

• Arc resistant design

• Direct torque control

• Power range from 1 up 4 MW

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ABB Sp. z o.o.

System Drives

Placydowska 27,

95-070 Aleksandrow Lodzki,

Poland

Document name

ACS2000 DFE

User Manual

Document number

3BHS360367 ZAB E01 Rev. K

Issue date

2020-07

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Table of contents

7 Generalinformationonmanual

and equipment

13 Abbreviations, trademarks,

related documentation

17 Important note on main circuit

breaker

21 Safety

27 Power electronics and cabinet

features

43 Control system

59 Transportation, storage

and disposal

67 Mechanical installation

73 Electrical installation

93 Commissioning

97 Commissioning check list

103 Operation

117 CDP control panel

133 Preventive and corrective

maintenance

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List of figures

11 Items covered by delivery

18 Drive system overview

19 MCB opening timing diagram

25 Safety labels

28 Overview of ACS2000 DFE

drives with integrated

transformer

29 Typical drive transformer line-

30 Drive overview with input

transformer

32 Main components of the drive

33 DFE - Diode front end

33 DC-link capacitor

34 Grounding switch

34 Grounding circuit

35 Grounding the drive

35 INU - Inverter unit

36 Output filters

37 Terminal compartment

39 Door locks

40 Fan units

41 Example of fan unit groups

41 Air flow through the drive

42 Air pressure switches

44 Block diagram of control system

45 Control compartment

46 AMC circuit-board location

47 Direct torque control

48 IOEC modules location

50 IOEC module terminals

51 IOEC module identification

58 Location of fieldbus and pulse

encoder interface

62 Transporting the cabinet by

crane

63 Recommended forklift

position

63 Using one pallet truck

70 Fixing the base to the floor

79 Grounding drive system and

integrated transformer

80 Grounding drive system and

non-integrated transformer

81 Drive with integrated

transformer

82 Heating cable connection

84 Preparing power cables for

EMC plates

85 Top and bottom cable entry

with EMC plates

86 Bolted busbar connection

87 Cable entry options

88 Preparing control cables for

EMC plates

88 Shield grounding point for

encoder cable

107 Local operator panel

118 CDP control panel

135 Device identification

136 Alarm / fault identification

139 AMC circuit board

140 IOEC module

141 AF 100 interface

142 NETA-21 remote monitoring tool

144 Modbus RTU interface

144 Profibus interface

149 Four-way grounding set

150 Location of door safety switch

151 Pivoted door handle

152 Replacing filter mats

153 Phase module location

154 Phase module replacement kit

155 Using the phase module replacement

kit

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List of tables

49 3-1: IOEC module

configuration

49 3-2: 24 V internal voltage

supply

51 3-3: IOEC module

identification

51 3-4: Standard analog input

signal allocation

52 3-5: Standard digital output

signal allocation

52 3-6: Standard digital input

signal allocation

53 3-7: Example for digital input

signal allocation

54 3-8: Standard analog input

signal allocation

54 3-9: Standard analog output

signal allocation

54 3-10: Optional digital output

signal allocation

55 3-11: Optional digital input signal

allocation

56 3-12: Optional analog input signal

allocation

56 3-13: Optional analog output signal

allocation

60 4-1: Table 4.1 Transport Conditions

64 4-2: Storage conditions.

78 6-1: Auxiliary power terminal sizes

78 6-2: I/O module terminal sizes

104 8-1: Operating conditions

141 10-1: AF 100 LED description

142 10-2: NETA-21 LED description

144 10-3: Modbus RTU LED description

145 10-4: Profibus LED description

153 10-5: Phase modules - Dimensions

and weights

General information on manual

and equipment

8ACS2000 DFE UM 3BHS360367 ZAB E01 REV. K

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Technical information

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The information in this manual is subject to change

without notice.

This manual and parts thereof must not be repro-

duced or copied, or disclosed to third parties, nor

used for any unauthorized purpose without written

permission from ABB Sp. z o.o.

The hardware and software described in this man-

ual is provided under a license and may be used,

copied, or disclosed only in accordance with the

terms of such license.

Document identification

Ownership

ABB Sp. z o.o., System Drives

Document number

3BHS360367 ZAB E01

Revision index

Issue date

2020.07

Contact information

Address

ABB Sp. z o.o.

Placydowska 27,

95-070 Aleksandrow Lodzki,

Poland

Phone

+1 479 648 5912

E-Mail

drives[email protected]

Web

http://www.abb.com/drives

Equipment covered by the manual

This manual covers standard drive and provides

generic information on the drive. The manual does

not claim to cover all variations and details of the

drive, nor to consider all eventualities that may

arise during installation, commissioning, operation

and maintenance of the drive.

If the drive is adapted to specific customer needs

or applications, and handling, installation, and

operation of the drive are affected by these modifi-

cations, information on these modifications is pro-

vided in the appropriate documentation (eg,

mechanical drawings, wiring diagrams, project-

specific data, engineering notes).

If information required is beyond the instructions

in this manual, refer the matter to ABB.

GENERAL INFORMATION ON MANUAL AND EQUIPMENT 9

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Target groups and required qualifications

The drive presented in this manual is part of an

industrial environment where voltages are present

that contain a potential hazard of electric shock

and / or burn. For this reason, only personnel who

have a thorough knowledge of the drive and the

industrial environment and have obtained the

required qualification must handle, install, operate,

or maintain the drive.

The manual addresses personnel who are responsi-

ble for unpacking, transportation, installation,

operation and maintenance of the drive. The per-

sonnel must carry out the below listed tasks in a

manner that does not cause physical harm or dan-

ger, and that ensures the safe and reliable func-

tioning of the drive.

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Commissioning of the drive must

only be performed by qualified

and certified ABB personnel.

Handling

The personnel must be skilled and experienced in

unpacking and transporting heavy equipment.

Mechanical installation

The personnel must be qualified to prepare the

installation site according to the site and equip-

ment requirements and to perform the installation

accordingly.

Electrical installation

The personnel must have a sound knowledge of the

relevant electrical codes and specifications cover-

ing low and medium voltage equipment, be experi-

enced with electrical wiring principles, and know

the electrical symbols typically used in wiring dia-

grams.

Operation

The personnel include all persons who operate the

drive from the local operating panel of the drive.

The personnel must know the functions of the

operating panel, be adequately trained for the

drive, and know the driven process. Special knowl-

edge of frequency converter technology is not

required.

Maintenance

The personnel include all persons who:

• are qualified to carry out preventive and correc-

tive maintenance on drive as described in this

manual,

• are thoroughly familiar with the drive,

• have a sound knowledge of the relevant electri-

cal codes and specifications covering low and

medium voltage equipment,

• are able to assess the hazards associated with

the energy sources of the drive system and act

correspondingly,

• know the safe shutdown and grounding proce-

dures for the drive system.

Responsibilities of the user

It is the responsibility of those in charge of the

drive to ensure that each person involved in the

installation, operation or maintenance of the drive

has received the appropriate training and has thor-

oughly read and clearly understood the instruc-

tions in this manual and the relevant safety

instructions.

10 ACS2000 DFE UM 3BHS360367 ZAB E01 REV. K

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Intended use of equipment

Those in charge of the drive must ensure that the

drive is only used as specified in the contractual

documents, operated under the conditions stipu-

lated in the technical specifications and on the rat-

ing plate of the drive, and serviced in the intervals

as specified by ABB.

Use of the drive outside the scope of the specifica-

tions is not permitted.

Intended equipment use also implies that only

spare parts recommended and approved by

ABB must be used.

Unauthorized modifications and constructional

changes of the drive are not permitted.

Quality certificates and applicable standards

The following certificates and conformity declara-

tions are available with ABB:

• ISO 9001 / ISO 14001 certificates stating that

ABB Group has implemented and maintains

a management system that fulfills the require-

ments of the normative standards

•ECconformitydeclaration

• List of the standards the drive complies with.

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