ABB ACS880-31 Bedienungsanleitung

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ABB INDUSTRIAL DRIVES

ACS880-31 drives

Quick installation guide

USA

List of related manuals in English

You can find manuals and other product documents in PDF format on the Internet.

See section

Document library on the Internet

on the inside of the back cover. For manuals not

available in the Document library, contact your local ABB representative.

The code below opens an online listing of the manuals applicable to this product.

Drive manuals and guides Code (English)

ACS880 primary control program firmware manual 3AUA0000085967

Quick start-up guide for ACS880 drives with primary control

program

3AUA0000098062

ACS880-31 hardware manual

3AXD50000045933

ACS880-31 quick installation guide

3AXD50000048171

ACX-AP-x assistant control panels user’s manual

3AUA0000085685

Option manuals and guides

ACS880 drive module frames R1 to R9 for cabinet installation

(options +P940 and +P944) supplement

3AUA0000145446

ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 UK

gland plate (+H358) installation guide

3AXD50000110711

FCAN-01 CANopen adapter module user's manual

3AFE68615500

FCNA-01 ControlNet adapter module user's manual

3AUA0000141650

FDNA-01 DeviceNet™ adapter module user's manual

3AFE68573360

FECA-01 EtherCAT adapter module user's manual

3AUA0000068940

FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568

FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527

FPBA-01 PROFIBUS DP adapter module user's manual

3AFE68573271

FSCA-01 RS-485 adapter module user's manual 3AUA0000109533

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606

Converter module capacitor reforming instructions

3BFE64059629

NETA-21 remote monitoring tool user's manual

3AUA0000096939

NETA-21 remote monitoring tool installation and start-up guide 3AUA0000096881

ACS880-31 manuals

EN – Quick installation guide 3

EN – Quick installation guide

This guide briefly describes how to install the drive. For complete information on

installation, see ACS880-31 drives hardware manual (3AXD50000045933 [English]).

For start-up instructions, see ACS880 drives with primary control program quick

start-up guide (3AUA0000098062 [English]).

To read a manual, go to www.abb.com/drives/documents and search for the document

number.

Obey the safety instructions

Check if capacitors need to be reformed

If the drive has not been powered (either in storage or unused) for over three years,

you must reform the capacitors.

You can determine the manufacturing date from the serial number, which you find on

the type designation label attached to the drive. The serial number is of format

MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur:

• Only qualified electrical professionals are allowed to install and maintain the

drive.

• Never work on the drive, motor cable or motor when main power is applied. If

the drive is already connected to the input power, wait for 5 minutes after

disconnecting the input power.

• Never work on the control cables when power is applied to the drive or to the

external control circuits.

• Do not connect the drive to a voltage higher than what is marked on the type

designation label.

• Always ground the drive, the motor and adjoining equipment to the protective

earth (PE) bus of the power supply.

•FramesR6

and R8:The drive module is heavy and its center of gravity is high.

Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due

to the tilting, can cause physical injury. Make sure that the wall and the fixing

devices can carry the weight.

• Make sure that debris from drilling, cutting and grinding does not enter the drive.

• Make sure that the floor below the drive and the wall where the drive is installed

are non-flammable.

4 EN – Quick installation guide

YY: 17, 18, 19, … for 2017, 2018, 2019, …

WW: 01, 02, 03, … for week 1, week 2, week 3, …

For information on reforming the capacitors, see Converter module capacitor

reforming instructions (3BFE64059629 [English]), available on the Internet at

www.abb.com/drives/documents.

Data

IEC ratings

Select the power cables

See Data on page 4.

ACS880-31 Cable (mm2) aR fuse Losses (W)

3-phase UN= 400 V (380…415 V)

09A4-3 3×1.5 170M1561 226

12A6-3 3×1.5 170M1561 329

017A-3 3×6 170M1563 395

025A-3 3×6 170M1563 579

032A-3 3×10 170M1565 625

038A-3 3×10 170M1565 751

045A-3 3×16 170M1566 912

061A-3 3×25 170M1567 1088

072A-3 3×35 170M1568 1502

087A-3 3×50 170M1569 1904

105A-3 3×50 170M3817 1877

145A-3 3×95 170M3817 2963

169A-3 3×120 170M5809 3168

206A-3 3×150 170M5810 3990

3-phase UN= 500 V (380…500 V)

07A6-5 3×1.5 170M1561 219

11A0-5 3×1.5 170M1561 278

014A-5 3×6 170M1563 321

021A-5 3×6 170M1563 473

027A-5 3×10 170M1565 625

034A-5 3×10 170M1565 711

040A-5 3×16 170M1566 807

052A-5 3×25 170M1567 960

065A-5 3×35 170M1568 1223

077A-5 3×35 170M1569 1560

101A-5 3×50 170M3816 1995

124A-5 3×95 170M3817 2800

156A-5 3×120 170M5808 3168

180A-5 3×150 170M5810 3872

3AXD00000588487

EN – Quick installation guide 5

Ensure cooling

See Data on page 4. No condensation or frost is allowed. The allowed operating

temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cable

See Data on page 4.

A – Install the drive on the wall

See figure A on page 137.

B – Remove the cover

Remove the cover/s. See figures B (R3) and B (R6, R8)... on page 137.

C – Check the compatibility with IT (ungrounded) and

corner-grounded delta systems

See figure Con page 137.

WARNING! If the drive will be connected on an IT (ungrounded or high-

resistance grounded) system or on a corner-grounded delta system,

disconnect the EMC filter (option +E202) and ground-to-phase varistor. See the drive

hardware manual.

D – Check the insulation of the power cables and the motor

Connect the motor cable at the motor end. For minimum radio frequency interference,

ground the motor cable shield 360 degrees at the cable entry of the motor terminal

box. See figure Don page 137.

Check the insulation of motor and motor cable. See figure Don page 137. Note:

Moisture inside the motor casing will reduce the insulation resistance. If moisture is

suspected, dry the motor and repeat the measurement.

Check the insulation of the input cable before connecting it to the drive. Obey the local

regulations.

E – Attach the warning stickers in local languages

See figure Eon page 138.

6 EN – Quick installation guide

F – Connect the power cables

Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE

conductor, make sure that is has sufficient conductivity for the PE.

Note for frame R3: Make sure that you have an additional PE conductor in the input

power cabling. See the hardware manual for more information.

Procedure:

1. Frame R6 and R8:Remove the shroud on the power cable terminals. See figure F

(R6, R8)… on page 138. Frame R8: For easier installation, remove the side

plates.

2. Remove the rubber grommets from the bottom plate for the cables to be

connected. See figure …F… on page 138.

3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the

cables.

4. Prepare the ends of the cables. See figure …F… on page 138.

The bare shield will be grounded 360 degrees. Mark the pigtail made from the

shield as a PE conductor with yellow-and-green color.

Two alternative symmetrical three-conductor cable types are shown, and one

four-conductor cable type. The four-conductor cable is only allowed for the input

power cabling.

If you use aluminum cables, put grease to the peeled aluminum cable before

connecting it to the drive.

5. Put the cables through the holes of the cable entry plate and attach the grommets

to the holes.

6. Connect the cables (use the torques defined in the figure). See figures …F… on

page 138 and 139:

• Ground the shield 360 degrees by tightening the clamp of the power cable

grounding shelf onto the stripped part of the cable.

• Connect the twisted shield of the cable to the grounding terminal.

• Use a separate grounding PE cable (6a) or a cable with a separate PE

conductor (6b) if the conductivity of the shield does not meet the requirements

for the PE conductor. If the protective PE conductor is smaller than 10 mm2,

you must use a second earthing conductor. See the hardware manual for

more information.

•FrameR3:

Connect the additional PE conductor of the input power cabling.

• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W

terminals and the phase conductors of the input cable to the L1, L2 and L3

terminals.

EN – Quick installation guide 7

7. Frame R6 types bigger than -040A-x: Cut tabs in the shroud for the installed

cables. Frame R8: Install the side plates if removed. Knock out holes in the

shroud for the input cables. See figure …F (R6, R8)… on page 139.

8. Frames R6 and R8:Install the shroud on the power cable terminals. See figure

…F (R6, R8)… on page 139.

9. Secure the cables outside the drive mechanically.

G – Connect the control cables

Procedure:

1. Remove the front cover(s) if not already removed.

2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 139.

3. Cut an adequate hole into the rubber grommet and slide the grommet onto the

cable. Slide the cable through a hole in the bottom plate and attach the grommet

to the hole.

4. Route the cables. Frame R3: See figure …G (R3)… on page 139.

Frame R6: See figure …G (R6)… on page 139. Frame R8: See figure …G (R8)…

on page 140.

5. Ground the outer shield of the cable 360 degrees under the grounding clamp.

Keep the cable unstripped as close to the terminals of the control board as

possible.

6. Secure the cables inside the drive mechanically.

7. Frame R3: Leave the pair cable shields and grounding wires unconnected at the

drive end, and ground them at the other cable end. Cut any unconnected wires at

the drive end. Frame R6 and R8:Ground the pair-cable shields and grounding

wire under the clamp below the control unit.

8. Connect the conductors to the appropriate terminals of the control unit. See

Default IO connection diagram on page 8.

9. Wire the optional modules if included in the delivery. See the option module user's

manual or installation guide.

10. Secure the cables outside the drive mechanically.

Note:

• Leave the other ends of the control cable shields unconnected.

• Keep any signal wire pairs twisted as close to the terminals as possible.

H – Reinstall cover(s)

See figures H (R3, R6, R8)... on page 140.

8 EN – Quick installation guide

Default IO connection diagram

Fault

XPOW External power input

1+24VI 24 V DC, 2 A

2GND

XAI Reference voltage and analog inputs

1+VREF 10 V DC, RL1…10 kohm

2-VREF -10 V DC, RL1…10 kohm

3AGND Ground

4AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5AI1-

6AI2+ By default not in use. 0(4)…20 mA, Rin =

100 ohm

7AI2-

J1 J1 AI1 current/voltage selection jumper

J2 J2 AI2 current/voltage selection jumper

XAO Analog outputs

1AO1 Motor speed rpm 0…20 mA, RL<

500 ohm

2AGND

3AO2 Motor current 0…20 mA, RL< 500 ohm

4AGND

XD2D Drive-to-drive link

Drive-to-drive link

3BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

11 NC Ready

250 V AC / 30 V DC

2 A

12 COM

13 NO

21 NC Running

250 V AC / 30 V DC

2 A

22 COM

23 NO

31 NC Faulted(-1)

250 V AC / 30 V DC

2 A

32 COM

33 NO

XD24 Digital interlock

1DIIL Run enable

2+24VD +24 V DC 200 mA

3DICOM Digital input ground

4+24VD +24 V DC 200 mA

5DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1DIO1 Output: Ready

2DIO2 Output: Running

XDI Digital inputs

1DI1 Stop (0) / Start (1)

2DI2 Forward (0) / Reverse (1)

3DI3 Reset

4DI4 Acceleration & deceleration select

5DI5 Constant speed 1 (1 = On)

6DI6 By default not in use.

XSTO Safe torque off

1OUT1

Safe torque off. Both circuits must be

closed for the drive to start.

2SGND

3IN1

4IN2

X12 Safety functions module connection

X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm2

(24…14 AWG)

Tightening

torques: 0.5 N·m

(0.4 lbf·ft) for

both stranded

and solid wiring.

EN – Quick installation guide 9

Declaration of Conformity (EU)

10 EN – Quick installation guide

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