ABB ACS880 Series Fehlerbehebungshandbuch

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ABB industrial drives

Quick start-up guide

ACS880 drives with primary control program

List of related manuals in English

Drive hardware manuals Code (English)

ACS880-01 drives hardware manual 3AUA0000078093

ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966

ACS880-01 quick installation guide for frames R4 and R5 3AUA0000099663

ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689

ACS880-07 drives hardware manual 3AUA0000105718

ACS880-104 inverter modules hardware manual 3AUA0000104271

ACS880-107 inverter units hardware manual 3AUA0000102519

Drive firmware manuals and guides

ACS880 primary control program firmware manual 3AUA0000085967

ACS880 drives with primary control program, quick start-

up guide

3AUA0000098062

Option manuals and guides

ACS-AP-x assistant control panels user’s manual 3AUA0000085685

Drive composer Start-up and maintenance PC tool User’s

manual

3AUA0000094606

Manuals and quick guides for I/O extension modules,

fieldbus adapters, encoder interfaces, etc.

3AUA0000098062 Rev D

MUL

EFFECTIVE: 2012-10-22

Quick start-up guide for ACS880 drives with primary control program 3

Quick start-up guide for

ACS880 drives with primary

control program

About this guide

This guide describes the basic start-up sequence of an ACS880 drive equipped with

the primary control program. Complete documentation of the drive firmware can be

found in Firmware manual (see list of manuals on the inside of the front cover).

In this guide, the drive is set up using the ACS-AP-I control panel. The start-up

sequence can also be carried out using the Drive composer PC tool.

Before you start

Ensure that the drive has been mechanically and electrically installed as described in

the appropriate Quick installation guide and/or Hardware manual.

Safety

WARNING! All electrical installation and maintenance work on the drive should

be carried out by qualified electricians only.

Never work on the drive, the braking chopper circuit, the motor cable or the motor

when power is applied to the drive. Always ensure by measuring that no voltage is

actually present.

4 Quick start-up guide for ACS880 drives with primary control program

Start-up

Safety

The start-up may only be carried out by a qualified electrician.

The safety instructions must be followed during the start-up procedure. See the safety

instructions on the first pages of the appropriate Hardware manual.

Check the installation. See the installation checklist in the appropriate Hardware manual.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

• there is a risk of damage in case of an incorrect direction of rotation, or

•aNormal ID run is required during the drive start-up, when the load torque is higher

than 20% or the machinery is not able to withstand the nominal torque transient during

the ID run.

1 – Power-up, date and time settings

Power up the drive.

Note: It is normal that warning messages

appear at various points along the start-up

process. To hide a message and to resume

the start-up process, press .

Hide any warnings now to enter the Home

view (shown on the right).

The two commands at the bottom of the

display (in this case, Options and Menu),

show the functions of the two softkeys

and located below the display. The

commands assigned to the softkeys vary

depending on the context.

In the Home view, press (Menu).

The main Menu (right) appears.

Remote 0.0 rpm

0.00

Motor torque %

0.0

Motor current

Motor speed used

rpm

Options

12:34

Remote 0.0 rpm

Parameters

Assistants

Energy efficiency

Event log

Exit

12:34

Select

Quick start-up guide for ACS880 drives with primary control program 5

Highlight Settings on the menu using

and and press (Select).

In the Settings menu, highlight Date & time

(if not already highlighted) and press

(Select).

In the Date & time menu, highlight Date (if

not already highlighted) and press

(Select).

Remote 0.0 rpm

Settings

Language

Date & time

Back

12:34

Select

Edit texts

Display settings

Next daylight saving start 28.03.

Remote 0.0 rpm

Date & time

Date

Back

12:35

Edit

Time

Show date as

01.01.1980

12:34:56

day.month.year

Show time as 24-hour

Daylight saving EU

Remote 0.0 rpm

Date

Cancel

12:35

Save

Day Month Year

Tuesday

.01.198001

6 Quick start-up guide for ACS880 drives with primary control program

Set the correct date:

• Use and to move the cursor left

and right.

• Use and to change the value.

•Press (Save) to accept the new

setting.

Check/adjust all the remaining settings in the

Date & time menu.

The Show clock setting determines whether

the time is shown at all times in the bottom

pane of the display.

After you have made the settings, press

(Back or Exit) repeatedly until the

Home view (right) reappears.

2 – Supply voltage and motor data settings

Switch to local control to ensure that external

control is disabled by pressing the

key. Local control is indicated by the text

“Local” in the top pane.

Open the main Menu by pressing

(Menu).

Remote 0.0 rpm

0.00

Motor torque %

0.0

Motor current

Motor speed used

rpm

Options

12:35

Loc/Rem

Local 0.0 rpm

0.00

Motor torque %

0.0

Motor current

Motor speed used

rpm

Options

12:36

Local 0.0 rpm

Parameters

Assistants

Energy efficiency

Event log

Exit

12:36

Select

Quick start-up guide for ACS880 drives with primary control program 7

Highlight Parameters and press

(Select).

Highlight Complete list using and

and press (Select).

A listing of parameter groups is displayed.

Highlight parameter group 95 HW

configuration and press (Select).

Note that the list wraps around in either

direction between groups 99 and 01. In this

case, it is quicker to use to locate group

95 on the list.

After selecting a group, a listing of

parameters within the group is displayed.

Highlight parameter 95.01 Supply voltage

(if not already highlighted) and press

(Edit).

The available parameter settings are listed.

Local 0.0 rpm

Parameters

Favorites

By function

Back

12:36

Select

Complete list

Modified

Local 0.0 rpm

Complete list

01 Actual values

03 Input references

04 Warnings and faults

05 Diagnostics

06 Control and status words

07 System info

Back

12:36

Select

Local 0.0 rpm

95 HW configuration

95.01 Supply voltage

Back

12:36

Edit

95.02 Adaptive voltage limits

95.04 Control board supply

Not given

Disable

Internal 24V

Local 0.0 rpm

95.01 Supply voltage

[0] Not given

[1] 208…240 V

Cancel

12:36

Save

[2] 380…415 V

[3] 440…480 V

[4] 500 V

8 Quick start-up guide for ACS880 drives with primary control program

Highlight the correct setting on the list and

press (Save).

Press (Back) to display the list of parameter groups again. Select parameter group

99 Motor data, and set parameter 99.03 Motor type.

Set parameter 99.04 Motor ctrl mode.

DTC = Direct torque control; Scalar

DTC is suitable for most cases. Scalar mode is recommended if

• the nominal current of the motor is less than 1/6 of the nominal current of the drive,

• the drive is used for test purposes with no motor connected, or

• the drive controls multiple motors and the number of motors connected is variable.

Refer to the motor nameplate for the following parameter settings. Whenever possible, enter

the values exactly as shown on the motor nameplate.

Example of a nameplate of an induction

(asynchronous) motor:

Example of a nameplate of a permanent

magnet motor:

99.06 Motor nominal current

The allowable range is

• in DTC mode: 1/6 × IHd … 2 × IHd of the drive

• in Scalar mode: 0 … 2 × IHd

Note: With numerical parameter values:

• Use and to change the value of a digit.

• Use and to move the cursor left and right.

•Press (Save) to enter the value.

Local 0.0 rpm

95 HW configuration

95.01 Supply voltage

Back

12:36

Edit

95.02 Adaptive voltage limits

95.04 Control board supply

380…415 V

Disable

Internal 24V

M2AA 200 MLA 4

1475

1470

1475

1770

32.5

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

690 Y

400 D

660 Y

380 D

415 D

440 D

VHz kW r/min A cos IA/IN tE/s

Ins.cl. F IP 55

IEC 200 M/L 55

3motor

ABB Motors

3 ~ motor M2BJ 280SMB 10 B3

No 3424522

BB Motors

Ins.cl. F IP 55

400 D

r/min

600

103

cos

0.97

IA/IN t

E/s

Prod. code 2GBJ285220-ADA405445477

6316/C3 6316/C3 630kg

IEC 34-1

S1 SPEC INSUL.

JK-21640-1

Quick start-up guide for ACS880 drives with primary control program 9

Make the following parameter settings in the same manner.

99.07 Motor nominal voltage

The allowable range is 1/6 × UN… 2 × UNof the drive.

With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal

speed. If the voltage is given in volt/rpm (eg. 60 V per 1000 rpm), the voltage at a nominal

speed of 3000 rpm is 3 × 60 V = 180 V. Note that nominal voltage is not the same as

equivalent DC motor voltage (EDCM) given by some manufacturers. The nominal voltage

can be calculated by dividing the EDCM voltage by 1.7 (or square root of 3).

99.08 Motor nominal frequency

With permanent magnet motors, if the nominal frequency is not shown on the nameplate,

it can be calculated using the following formula:

f= n× p/ 60

where n= nominal motor speed, p= number of pole pairs.

99.09 Motor nominal speed

99.10 Motor nominal power

99.11 Motor nominal cosfii

99.12 Motor nominal torque

These values are not required, but can be entered to improve control accuracy. If not

known, leave at 0.

99.13 Identification run request

This parameter selects the mode of the identification run (DTC motor control mode only).

WARNING! The identification run modes marked thus * will run the motor in the

forward direction (see below for details). Make sure it is safe to run the motor

before choosing any of these modes.

*Normal mode should be selected whenever possible. The driven machinery must be de-

coupled from the motor if

• the load torque is higher than 20%, or

• the machinery is not able to withstand the nominal torque transient during the

identification run.

*Reduced mode should be selected if the mechanical losses are higher than 20%, ie. the

load cannot be de-coupled, or full flux is required to keep the motor brake open (eg. with

conical motors).

The Standstill mode should be selected if neither the *Normal or *Reduced mode can

be used. Notes:

• This mode cannot be used with a permanent magnet motor if the load torque is higher

than 20% of nominal.

• Mechanical brake is not opened by the logic for the identification run.

Ensure that the Safe torque off and emergency stop circuits (if present) are closed.

Start the identification run by pressing the

(Start) button.

A warning will indicate that the

identification run is in progress.

10 Quick start-up guide for ACS880 drives with primary control program

Check that the motor runs in the correct direction (forward direction shown below).

The identification run has completed when the drive stops and the value of parameter

99.13 reverts to “No”.

If the motor ran in the wrong direction, correct the motor cabling or adjust parameter

99.16 Phase order.

3 – Control signal settings

Check the positions of jumpers J1 and J2 on the control unit of the drive. These jumpers

determine whether analog inputs AI1 and AI2 are current or voltage.

Check/adjust the following parameters.

20.01 Ext1 commands

By default, the drive starts/stops according to the status of digital input DI1 (0 = Stop,

1 = Start). DI2 determines the direction of rotation (0 = Forward, 1 = Reverse).

If other sources are required, change the value accordingly. The sources In1…In3 are

defined by parameters 20.03…20.05.

12.15 AI1 unit selection

Set this to either mA or Vcorresponding to the setting of jumper J1.

12.17 AI1 min

12.18 AI1 max

12.19 AI1 scaled at AI1 min

12.20 AI1 scaled at AI1 max

The default input for speed reference is analog input AI1. (This is controlled by the

parameters in group 22.)

Parameters 12.17 and 12.18 set the low and high limits of the analog input signal. Scaling

parameters 12.19 and 12.20 define the internal signal levels that correspond to these

limits as follows:

The corresponding parameters for analog input AI2 are 12.27…12.30.

AI (scaled)

AI (mA/V)

12.20

12.18

12.17

12.19

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