ABB DCS800 Bedienungsanleitung

DCS800

Hardware Manual

DCS800 Drives (20 to 5200 A)

DCS800 Drive Manuals

Language

Public. number E D I ES F CN RU

DCS800 Quick Guide 3ADW000191 x x x x x

DCS800 Tools & Documentation CD 3ADW000211 x

DCS800 Converter module

Flyer DCS800 3ADW000190 x x p x x p

Technical Catalogue DCS800 3ADW000192 x x x x x x x

Hardware Manual DCS800 3ADW000194 x x p p x x x

Hardware Manual DCS800 update DCF503B/DCF504B 3ADW000194Z0301 x

Firmware Manual DCS800 3ADW000193 x x p x p x x

Installation according to EMC 3ADW000032 x

Technical Guide 3ADW000163 x

Service Manual DCS800 3ADW000195 x x

12-Pulse Manual 3ADW000196 x

CMA-2 Board 3ADW000136 p

Flyer Hard - Parallel 3ADW000213 x

Drive Tools

DriveWindow 2.x - User's Manual 3BFE64560981 x

DriveOPC 2.x - User's Manual 3BFE00073846 x

Optical DDCS Communication Link 3AFE63988235 x

DDCS Branching Units - User´s Manual 3BFE64285513 x

DCS800 Applications

PLC Programming with CoDeSys CoDeSys_V23 x x x

61131 DCS800 target +tool description - Application Program 3ADW000199 x

DCS800 Crane Drive

DCS800 Crane Drive Manual suppl. 3AST004143 R0101 x

DCS800 Crane Drive Product note p

DCS800 Winder ITC

DCS800 Winder Product note PDC2 EN x

DCS800 Winder description ITC 3ADW000308 x

Winder Questionnaire 3ADW000253z x

DCS800-E Panel Solution

Flyer DCS800-E Panel solution 3ADW000210 x

Hardware Manual DCS800-E 3ADW000224 x

DCS800-A Enclosed Converters

Flyer DCS800-A 3ADW000213 x

Technical Catalogue DCS800-A 3ADW000198 x

Installation of DCS800-A 3ADW000091 p

DCS800-R Rebuild System

Flyer DCS800-R 3ADW000007 x x

DCS800-R Manual 3ADW000197 x

DCS500/DCS600 Size A5...A7, C2b, C3 and C4 Upgrade Kits 3ADW000256 x

Extension Modules

RAIO-01 Analogue IO Extension 3AFE64484567 x

RDIO-01 Digital IO Extension 3AFE64485733 x

AIMA R-slot extension 3AFE64661442 x

Serial Communication

Drive specific serial communication

NETA Remote diagnostic interface 3AFE64605062 x

Fieldbus Adapter with DC Drives RPBA- (PROFIBUS) 3AFE64504215 x

Fieldbus Adapter with DC Drives RCAN-02 (CANopen)

Fieldbus Adapter with DC Drives RCNA-01 (ControlNet) 3AFE64506005 x

Fieldbus Adapter with DC Drives RDNA- (DeviceNet) 3AFE64504223 x

Fieldbus Adapter with DC Drives RMBA (MODBUS) 3AFE64498851 x

Fieldbus Adapter with DC Drives RETA (Ethernet) 3AFE64539736 x

x -> existing p -> planned

Status 10.2008

DCS800 Drive Manuals-List_h.doc

3ADW000194R0611 DCS800 Hardware Manual f us

DCS800 Drives

20 to 5200 A

Hardware Manual

3ADW000194R0611 Rev F

EFFECTIVE: 15.09.2008

3ADW000194R0611 DCS800 Hardware Manual f us

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

Safety instructions

What this chapter contains

This chapter contains the safety instructions which you must follow when installing,

operating and servicing the drive. If ignored, physical injury or death may follow, or

damage may occur to the drive, the motor or driven equipment. Read the safety

instructions before you work on the unit.

To which products this chapter applies

This chapter applies to the DCS800... Size D1 to D7and field exciter units DCF800...

Use of warnings and notes

There are two types of safety instructions throughout this manual: warnings and

notes. Warnings caution you about conditions which can result in serious injury or

death and/or damage to the equipment. They also tell you how to avoid the danger.

Notes draw attention to a particular condition or fact, or give information on a

subject. The warning symbols are used as follows:

Dangerous voltage warning warns of high voltage which can cause

physical injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the

equipment.

Electrostatic discharge warning warns of electrostatic discharge which

can damage the equipment.

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

Installation and maintenance work

These warnings are intended for all who work on the drive, motor cable or motor.

Ignoring the instructions can cause physical injury or death.

Only qualified electricians are allowed to install and maintain the drive.

•Never work on the drive, motor cable or motor when main power is applied.

Always ensure by measuring with a multimeter (impedance at least 1 Mohm)

that:

1.Voltage between drive input phases U1, V1 and W1 and the frame is close to

0V.

2.Voltage between terminals C1 and D1 and the frame is close to 0 V.

•Do not work on the control cables when power is applied to the drive or to the

external control circuits. Externally supplied control circuits may cause

dangerous voltages inside the drive even when the main power on the drive is

switched off.

•Do not make any insulation or voltage withstand tests on the drive or drive

modules.

•When reconnecting the motor cable, always check that the C1 and D1 terminal

is correct.

Note:

•The motor cable terminals on the drive are at a dangerously high voltage when

the input power is on, regardless of whether the motor is running or not.

•Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)

may be present on the terminals of relay outputs SDCS-IOB-2, RDIO.

•DCS800 with enclosure extension: Before working on the drive, isolate the

whole drive from the supply.

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

WARNING! The printed circuit boards contain components sensitive to electrostatic

discharge. Wear a grounding wrist band when handling the boards. Do not touch the

boards unnecessarily.

Grounding

These instructions are intended for all who are responsible for the grounding of the

drive. Incorrect grounding can cause physical injury, death or equipment malfunction

and increase electromagnetic interference.

•Ground the drive, motor and adjoining equipment to ensure personnel safety in

all circumstances, and to reduce electromagnetic emission and pick-up.

•Make sure that grounding conductors are adequately sized as required by

safety regulations.

•In a multiple-drive installation, connect each drive separately to protective

earth (PE).

•Minimize EMC emission and make a 360° high frequency grounding of

screened cable entries at the cabinet lead-through.

•Do not install a drive with EMC filter on an ungrounded power system or a high

resistance-grounded (over 30 ohms) power system.

Note:

•Power cable shields are suitable for equipment grounding conductors only

when adequately sized to meet safety regulations.

•As the normal leakage current of the drive is higher than 3.5 mA AC or 10 mA

DC (stated by EN 50178, 5.2.11.1), a fixed protective earth connection is

required.

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

Fibre optic cables

WARNING! Handle the fibre optic cables with care. When unplugging optic cables,

always grab the connector, not the cable itself. Do not touch the ends of the fibres

with bare hands as the fibre is extremely sensitive to dirt. The minimum allowed

bend radius is 35 mm (1.4 in.).

Mechanical installation

These notes are intended for all who install the drive. Handle the unit carefully to

avoid damage and injury.

•DCS800 Size D4...D7: The drive is heavy. Do not lift it alone. Do not lift the unit

by the front cover. Place the unit only on its back.

DCS800 Size D6/D7: The drive is heavy. Lift the drive by the lifting lugs only.

Do not tilt the unit. The unit will overturn from a tilt of about 6 degrees.

•Make sure that dust from drilling does not enter the drive when installing.

Electrically conductive dust inside the unit may cause damage or lead to

malfunction.

•Ensure sufficient cooling.

•Do not fasten the drive by riveting or welding.

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

Operation

These warnings are intended for all who plan the operation of the drive or operate

the drive. Ignoring the instructions can cause physical injury or death or damage the

equipment.

•Before adjusting the drive and putting it into service, make sure that the motor

and all driven equipment are suitable for operation throughout the speed range

provided by the drive. The drive can be adjusted to operate the motor at

speeds above and below the base speed.

•Do not activate automatic fault reset functions of the Standard Application

Program if dangerous situations can occur. When activated, these functions

will reset the drive and resume operation after a fault.

•Do not control the motor with the disconnecting device (disconnecting switch);

instead, use the control panel keys and , or commands via the I/O

board of the drive.

•Mains connection

You can use a switch disconnector (with fuses) in the power supply of the

thyristor power converter to disconnect the electrical components of the unit

from the power supply for installation and maintenance work. The type of

disconnector used must be a switch disconnector as per EN 60947-3, Class B,

so as to comply with EU regulations, or a circuit-breaker type which switches

off the load circuit by means of an auxiliary contact causing the breaker's main

contacts to open. The mains disconnector must be locked in its "OPEN"

position during any installation and maintenance work.

•EMERGENCY STOP buttons must be installed at each control desk and at all

other control panels requiring an emergency stop function. Pressing the STOP

button on the control panel of the thyristor power converter will neither cause

an emergency motor stop, nor will the drive be disconnected from any

dangerous potential.

To avoid unintentional operating states, or to shut the unit down in case of any

imminent danger according to the standards in the safety instructions it is not

sufficient to merely shut down the drive via signals "RUN", "drive OFF" or

"Emergency Stop" respectively "control panel" or "PC tool".

•Intended use the operating instructions cannot take into consideration every

possible system configuration, operation or maintenance. Thus, they mainly

give such advice only, which is required by qualified personnel for normal

operation of the machines and devices in industrial installations.

If in special cases the electrical machines and devices are intended for use in

non-industrial installations - which may require stricter safety regulations (e.g.

protection against contact by children or similar). These additional safety

measures for the installation must be provided by the customer during

assembly.

Safety instructions

3ADW000194R0611 DCS800 Hardware Manual f us

Note:

•When the control location is not set to Local (Lnot shown in the PC tool status

row), the stop key on the control panel will not stop the drive.

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