ABB S500 Benutzerhandbuch
____________________________________________________________________________________________________________
V2 S500 Hardware 1-1 System Data S500 / Issued: 01.2007
System Data S500, Overview
S500 system data, assortment Page 1-3
Use of the S500 I/O modules 1-4
Diagnosis LEDs 1-5
Mounting and disassembling the Terminal Units and the I/O modules 1-13
Mechanical dimensions S500 1-17
Switch-gear cabinet assembly 1-19
Connection system 1-20
Mechanical encoding 1-24
General wiring recommendations 1-26
Behaviour of the system in case of power supply interruptions and power recovery 1-26
Block diagrams, earthing concept 1-26
____________________________________________________________________________________________________________
V2 S500 Hardware 1-2 System Data S500 / Issued: 01.2007
____________________________________________________________________________________________________________
V2 S500 Hardware 1-3 System Data S500 / Issued: 01.2007
S500 System data
The same system data as for the system AC500 apply to the system S500-FBP. Only additional details
are therefore documented here.
Assortment
Parts of the S500-FBP system are
• the FBP Interface Module DC505-FBP
• digital I/O modules
• analog I/O modules
• Terminal Units for the FBP Interface Module and the I/O modules
• accessories
The FBP Interface Module DC505-FBP serves for the data interchange between a fieldbus and the I/O
modules attached to the FBP Interface Module. The FBP interface module itself also has some digital
inputs and outputs. The fieldbus type is defined by the choice of the FieldBusPlug (see documentation
FieldBusPlug / FBP).
Subjects (overview)
Use of the S500 I/O modules ..................................................................................................................... 1-4
Diagnosis LEDs .......................................................................................................................................... 1-5
Mounting and disassembling the Terminal Units and the I/O modules ................................................... 1-13
Mechanical dimensions S500 ................................................................................................................... 1-17
Switch-gear cabinet assembly ................................................................................................................. 1-19
Connection system .................................................................................................................................. 1-20
Mechanical encoding ............................................................................................................................... 1-24
General wiring recommendations ............................................................................................................ 1-26
Behaviour of the system in case of power supply interruptions and power recovery .............................. 1-26
Block diagrams, earthing concept ............................................................................................................ 1-27
____________________________________________________________________________________________________________
V2 S500 Hardware 1-4 System Data S500 / Issued: 01.2007
Use of the S500 I/O modules
The S500 I/O modules either can be attached directly to an AC500 CPU (central expansion) or be
operated by the FBP Interface Module DC505-FBP (decentralized expansion).
DC532DC532PM581CM577CM572
DIN rail,
earthed
Mounting
plate,
earthed
Figure: S500 I/O modules directly attached to an AC500 CPU (central I/O expansion)
DC532DC532DC505
DIN rail,
earted
Mounting
plate,
earthed
Figure: S500 I/O modules attached to the FBP Interface Module DC505-FBP (decentralized expansion)
____________________________________________________________________________________________________________
V2 S500 Hardware 1-5 System Data S500 / Issued: 01.2007
Diagnosis LEDs
All S500 modules have LEDs for the display of operating statuses and error messages. They indicate:
LED Status Color LED = ON LED = OFF LED flashes
digital input yellow input = ON input = OFF --Input
analog input yellow brightness depends on the value of the
analog signal
--
digital output yellow output = ON output = OFF --Output
analog output yellow brightness depends on the value of the
analog signal
--
UP process
voltage 24 V
DC via
terminal
green voltage is present voltage is missing --
PWR supply voltage
24 V DC via
FBP
green voltage is present voltage is missing --
S-ERR Sum Error red serious error, data
exchange is
stopped, depends
on the behaviour of
the master
no error error (e.g. error
on one
channel, data
exchange is not
stopped
FBP FBP
communication
green communication
between FBP and
FBP Interface
Module is running
communication
between FBP and
FBP Interface
Module is broken
during
initialization
I/O-Bus I/O-Bus
communication
green communication
between FBP
Interface Module
and the I/O
modules is running
no communication
between FBP
Interface Module
and the I/O
modules
error on one I/O
expansion
module (e.g.
one output
short-circuited)
CH-ERR1 red
CH-ERR2 red
CH-ERR3 red
CH-ERR4
Channel Error,
error
messages in
groups (digital
or analog
inputs and
outputs
combined into
the groups 1,
2, 3, 4)
red
serious error within
the corresponding
group
no error error on one
channel of the
corresponding
group (e.g. one
output short-
circuited)
CH-ERR
*)
Module Error red error within the I/O
module
-- --
*) All of the LEDs CH-ERR1 to CH-ERR4 (as far as they exist) light up together
____________________________________________________________________________________________________________
V2 S500 Hardware 1-6 System Data S500 / Issued: 01.2007
Display, if the FBP is not plugged
DC505 AX522 DC532 DI524 DX522
FBP not plugged
UP is present at all modules,
initialization is impossible because of missing FBP power supply
Situation:
LEDs:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
UP
CH-ERR2
CH-ERR4
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
UP
CH-ERR1
CH-ERR2
DC505-FBP AX522 DC532 DI524 DX522
LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
Figure: LED displays, if the FBP is not plugged
Display examples during the initialization
Initialization of DC505-FBP without I/O modules attached
UP present, FBP plugged
Situation:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
DC505-FBP
DC505
LEDs before initialization, UP is present
LEDs during initialization (I/O-Bus + FBP)
LEDs after successful initialization (normal condition)
The module remains uninitialized, if errors occurCase A2
Case A1
Case A3
LEDs: LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
Figure: Initialization DC505-FBP without I/O modules attached
____________________________________________________________________________________________________________
V2 S500 Hardware 1-7 System Data S500 / Issued: 01.2007
AX522 DC532 DX522
Initialization with I/O modules present
UP is present at all modules, FBP is plugged
Situation:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
UP
CH-ERR2
CH-ERR4
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
UP
CH-ERR1
CH-ERR2
DC505-FBP AX522 DC532 DX522
DC505 DX522
more than 77654321 ...
DI524
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DI524
UP
CH-ERR1
CH-ERR2
DX522
LEDs before initialization, UP is present, number of I/O modules < 7
LEDs during initialization of the I/O-Bus, number of I/O modules > 7
initialization will not succeed because of too big number of I/O modules, FBP does not
get an address, no communication with the fieldbus master
LEDs during FBP initialization, number of I/O modules max. 7
LEDs after successful initialization (normal condition)
Case B1
Case B2
Case B3
Case B4
I/O modules
LEDs:
LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
Figure: Initialization DC505-FBP with I/O modules attached
____________________________________________________________________________________________________________
V2 S500 Hardware 1-8 System Data S500 / Issued: 01.2007
AX522 DX522
Initialization with one I/O module missing
UP is present at all modules, FBP is plugged
Situation:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
UP
CH-ERR2
CH-ERR4
UP
CH-ERR1
CH-ERR2
DC505-FBP AX522 DX522
DC505 DI524
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DI524
LEDs before initialization, UP is present
LEDs during initialization
initialization of e.g. two modules successful, FBP, however, blocks the access by
FBP-Conf_error, the red LED CONF flashes
Case C1
Case C2
LEDs:
LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
Figure: Initialization with one I/O module missing
____________________________________________________________________________________________________________
V2 S500 Hardware 1-9 System Data S500 / Issued: 01.2007
AX522 DX522
Initialization, if more I/O modules present than have been configured
UP is present at all modules, FBP is plugged
Situation:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
UP
CH-ERR2
CH-ERR4
UP
CH-ERR1
CH-ERR2
DC505-FBP AX522 DX522
DC505 DI524
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DI524
LEDs before initialization, UP is present
LEDs during initialization
initialization of e.g. five modules (instead of 3) successful, FBP, however, blocks
the access by FBP-Conf_err, the red LED CONF flashes, details see the
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DC532
DC532
FBP user documentation
Case D1
Case D2
LEDs:
LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
Figure: Initialization, if more I/O modules present than have been configured
____________________________________________________________________________________________________________
V2 S500 Hardware 1-10 System Data S500 / Issued: 01.2007
Display examples for running operation
AX522 DX522
All modules OK, then UP fails at one module
UP still present at all the other modules, FBP plugged
Situation:
PWR
FBP
S-ERR
I/O-Bus
UP
CH-ERR1
CH-ERR2
UP
CH-ERR2
CH-ERR4
UP
CH-ERR1
CH-ERR2
DC505-FBP AX522 DX522
DC505 DI524
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DI524
The module sends an error message to the master,
Case 2: UP is missing at one I/O module (DC532), error message see above
UP
CH-ERR1
CH-ERR2
CH-ERR3
CH-ERR4
DC532
DC532
the master has to evaluate the error (STOP or GO)
Case 1: UP is missing at DC505-FBP
All modules OK, then an FBP communication error appears
UP is present at all modules, FBP is plugged
Situation:
After 2 seconds the FBP is initialized again (see cases A2 or B3
All modules OK, then an I/O bus error appears at one I/O module
UP is present at all modules, FBP is plugged
Situation:
An I/O bus error is sent to the fieldbus master, the I/O-Bus turns to the reset status or
gets the replacement values
LEDs:
LED OFF
green LED ON
green LED flashes
red LED ON
red LED flashes
of the initialization processes)
Figure: Appearance of errors in running operation
Inhaltsverzeichnis
Andere ABB E/A-System Handbücher
ABB
ABB S800 I/O Bedienungsanleitung
ABB
ABB RIO600 Bedienungsanleitung
ABB
ABB FDIO-01 Bedienungsanleitung
ABB
ABB RAIO-01 Bedienungsanleitung
ABB
ABB Symphony Harmony Series Bedienungsanleitung
ABB
ABB DC561 Bedienungsanleitung
ABB
ABB FIO-01 Bedienungsanleitung
ABB
ABB Symphony Harmony Series Bedienungsanleitung
ABB
ABB SAM600 Series Bedienungsanleitung
ABB
ABB S800 I/O Bedienungsanleitung
ABB
ABB AC500 Series Bedienungsanleitung
ABB
ABB FIO-01 Bedienungsanleitung
ABB
ABB Symphony Harmony Series Bedienungsanleitung
ABB
ABB OPT-MF-001 Bedienungsanleitung
ABB
ABB SAM600 Series Installations- und Betriebshandbuch
ABB
ABB AE/S 4.2 Bedienungsanleitung
ABB
ABB S800 Bedienungsanleitung
ABB
ABB SAM600 Series Installations- und Betriebshandbuch
ABB
ABB Symphony Harmony Series Bedienungsanleitung
ABB
ABB Discrete I/O Gebrauchsanweisung
Beliebte E/A-System Handbücher anderer Marken
WAGO
WAGO 750-344 Bedienungsanleitung
Teknim
Teknim TWM-1887 Bedienungsanleitung
Intelligent Appliance
Intelligent Appliance IA-2662-E Bedienungsanleitung
BERGHOF
BERGHOF ECC DIO 16/16 Bedienungsanleitung
Advantech
Advantech PCM-27J3AU Installations- und Betriebshandbuch
Festo
Festo CP-E08-M12-CL Bedienungsanleitung
