ABB Gas Sampling Probe 2 Bedienungsanleitung

Gas Sampling Probe 2

Operator’s Manual 42/2312 EN Rev. 8

Contents

Preamble 4

Specified Use 5

Safety Information 6

Guide for the Installation 8

Preparing for Installation 9

Structure and Function..................................................................................................................................9

Choosing the Sampling Point .....................................................................................................................10

Information on the Installation of the Wall Tube........................................................................................11

Assembly 12

Unpacking and Delivery Form ...................................................................................................................12

Assembling Probe 2....................................................................................................................................13

Electrical Installation 16

Requirements and Procedures for Electrical Connection............................................................................16

Electrical Connections for Probe 2 .............................................................................................................17

Inspection and Maintenance 19

Maintainance of the Filter Element of Probe 2 ...........................................................................................19

Technical Data 20

Probe 2........................................................................................................................................................20

Putting out of Service and Packing 21

Putting out of Service .................................................................................................................................21

Packing for Return......................................................................................................................................22

Index 23

Contents of this Operator's Manual

This Operator's Manual contains all information required to be able to install, put

into operation, operate and maintain probe 2 with a heated or partially heated

probe tube safely and as specified.

Symbols and Typefaces in the Operator's Manual

WARNING denotes safety instructions which must be followed when

handling the device, in order to prevent danger to user.

NOTE denotes information about particular features with regard to the handling

of the device and the use of this Operator's Manual.

1, 2, 3, ... denotes the reference numbers in the figures.

Spare Parts

You can order spare parts via our service "Parts OnLine". You will find Parts

OnLine on the Internet at "http://www.abb.com/partsonline".

Further Details on the Internet

You will find further details about the products and services of ABB Analyzer

Technology on the Internet at "http://www.abb.com/analytical".

Further Information

If the information in this Operator's Manual does not cover a particular situation,

ABB after sales service will be pleased to provide further information.

Please contact your local service representative. For emergencies, please contact

ABB Service, Telephone: +49-(0)180-5-222580, Telefax: +49-(0)621-

38193129031,

E-mail: automatio[email protected] mailto:[email protected]m

Preamble

Specified Use

Gas sampling probe 2 is used for the continuous sampling of gases in processes.

Any other application is not compliant with the specified use.

Observation of this Operator’s Manual is also part of the specified use.

Gas sampling probe 2 is particularly suitable for sampling gases with large gas

flows, increased gas pressure, high gas humidity and high dust content.

Specified Use

Requirements for Safe Operation

In order to operate in a safe and efficient manner the device should be properly

handled and stored, correctly installed and set-up, properly operated and

correctly maintained.

Personnel Qualifications

Only persons familiar with the installation, set-up, operation and maintenance of

comparable devices and certified as being capable of such work should work on

the device.

Special Information and Precautions

These include

The content of this operator's manual,

The safety information affixed to the device,

The applicable safety precautions for installing and operating electrical

devices,

Safety precautions for working with gases, acids, condensates, etc.

National Regulations

The regulations, standards and guidelines cited in this operator's manual are

applicable in the Federal Republic of Germany. The applicable national

regulations should be followed when the device is used in other countries.

Safety Information

Device Safety and Safe Operation

The device is designed and tested in accordance with EN 61010 Part 1, "Safety

Provisions for Electrical Measuring, Control, Regulation and Laboratory

Instruments" and has been shipped ready for safe operation. To maintain this

condition and to assure safe operation, read and follow the safety information in

this manual. Failure to do so can put persons at risk and can lead to device

damage as well as damage to other systems and devices.

Protective Lead Connection

The protective lead (ground) should be attached to the protective lead connector

before any other connection is made.

Risks of a Disconnected Protective Lead

The device can be hazardous if the protective lead is interrupted inside or outside

the device or if the protective lead is disconnected.

Risks Involved in Opening the Covers

Current-bearing components can be exposed when the covers or parts are

removed, even if this can be done without tools. Current can be present at some

connection points.

Risks Involved in Working with an Open Device

All work on a device that is open and connected to power should only be

performed by trained personnel who are familiar with the risks involved.

When Safe Operation can no Longer be Assured

If it is apparent that safe operation is no longer possible, the device should be

taken out of operation and secured against unauthorized use.

The possibility of safe operation is excluded:

If the device is visibly damaged,

If the device no longer operates,

After prolonged storage under adverse conditions,

After severe transport stresses.

Basic Steps

NOTE

Please refer to the planning documents for the installation.

Please also refer to the technical data (see chapter "Technical Data" on page 20).

The wall tube must be installed at the sampling point before the probe is installed

(see chapter "Preparing for Installation" on page 9).

Step Action

1 Unpack the supplied parts (see section "Unpacking and Delivery

Form" on page 12).

2 Install the gas sampling probe (see section "Assembling Probe 2" on

page 13).

3 Carry out the electrical connection (see sections

"Requirements and Procedures for Electrical Connection" on page 16

and "Electrical Connections for Probe 2" on page 17).

After you have carried out these steps, probe 2 is operative.

Guide for the Installation

Structure and Function

Interaction of the Components

The process gas is cleaned of dust particles by means of a ceramic inlet filter in

probe 2. The sample gas is subsequently transferred to the analyzer system via a

sample gas pipe.

Main Components of the Probe 2

1Mounting for the inlet filter

2Ceramic inlet filter (inner filter)

3Sample gas outlet or test gas or purge gas inlet

4Outlet of the heating cable

Electrically heated gas sampling tube

Integrated heating rod for heating from the ceramic inlet filter up to the end

of the sample gas outlet

Additional connection for compressed air, can be used as a test gas/purge

gas connection

Ceramic inlet filter

High retention rate for dust

Good cleaning action with compressed air purging

CHAPTER 1

Preparing for Installation

Choosing the Sampling Point

Select a sampling point as per the planning documents which is suitable for

extracting a representative sample flow.

Install the wall tube with assembly flange (DN 65, PN 6, Form B to DIN

2573) at the sampling point in such a way that the probe tube can be easily

installed and removed (see the section "Information on the Installation of the

Wall Tube" on page 11).

The probe tube must be easily accessible to allow maintenance work to be

performed.

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