ABB SM1000 Bedienungsanleitung

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ABB MEASUREMENT & ANALYTICS | INFORMATION | INF01/49 REV. E

SM1000, SM2000 and SM3000

Paperless recorders

I/O module board installation

1 Introduction

This publication describes the procedure for installing the

following I/O module boards in SM1000, SM2000 and SM3000

recorders.

GR2000/0703 3-relay module board service pack

GR2000/0704 6-relay module board service pack

GR2000/0705 Hybrid module board service pack

GR2000/0706 Transmitter PSU module board service pack

GR2000/0708 6-channel, analog input module board

service pack

GR2000/0714 High-specification, 6-channel analog input

module board service pack

In addition to the I/O module board, each pack contains the

following:

Description Part No. Qty

20-way I/O connector – except GR2000/0714 B10750 1

20-way I/O connector – GR2000/0714 only GR2000/0162 1

20-way terminal adaptor GR2000/0113 1

Terminal block label GR2000/0186 1

PCB terminal block guide PR250/0107 2

M3 x 4 screw B12076 2

M3 x 10 screw J/0227/383 2

M3 nut B5719 2

This publication – SM1000, SM2000 and SM3000

I/O module board installation

INF01/49 1

Notes.

• The 6-channel analog input module board packs

GR2000/0708 and GR2000/0714 each include 6 resistor

assemblies (part no. GR2000/0073).

• The 20-way connector included in pack GR2000/0708 has a

thermistor and cover fitted – see Notes in Figure 5 on page

4 and Figure 9 on page 7.

• The 20-way connector included in pack GR2000/0714 has a

thermometer and cover fitted – see Notes in Figure 5 on page

4 and Figure 9 on page 7.

2 Tools required

• Medium, flat-bladed screwdriver

• No. 1 Pozidriv screwdriver

• Small pair of pliers (for early models SM2000 only)

• 3 mm dia. flat-bladed, parallel tip screwdriver

2SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E

3 I/O module board installation (SM1000 and SM2000)

CAUTION

The recorder is vulnerable to electrostatic damage. Wear an

anti-static strap or dismantle the unit on an anti-static

workbench.

1 Isolate the recorder from the power supply.

2 Referring to Figure 1, remove the recorder from its case.

Note.

Refitting is the reverse of removal.

Withdraw the recorder from its case

Remove tamper-evident seal (if fitted)

Unscrew the jacking screw

Terminal cover (if fitted)

Figure 1 Removing the recorder from its case

3 Referring to Figure 2 , remove the chassis top cover and PCB

locking bar.

Remove screws (one each side)

Lift up top cover

Remove top cover

Remove PCB locking bar

Figure 2 Removing the chassis top cover and pcb locking bar

SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E 3

4 Referring to Figure 3, remove the existing I/O module board

(if fitted) and fit the new I/O module board.

CAUTION

For the recorder to function correctly, it is important to

ensure that the I/O module boards are fitted in the

correct positions.

If replacing an existing I/O module board, note its position

and withdraw it from the chassis

(Analog I/O module board in position A shown)

DRelay, transmitter PSU

or hybrid module board

Relay, transmitter PSU, hybrid

or ethernet module board

Determine the correct position for the

new I/O module board.

Replacement boards must be fitted

in the same position as the original

When fitting a new or existing module board, ensure

that the lugs locate correctly into the slots on the

motherboard

Repeat the removal/refitting process for additional

module boards as required

Analog input or high-specification

analog input module board

Analog input or high-specification

analog input module board

Figure 3 Fitting additional or replacement I/O module boards

5 Referring to Figure 4, remove the recorder case blanking

plate (if fitted).

Using a small pair of pliers,

lever up the two plastic

retaining rivets at each new

board position required

Remove blanking plate and discard

Figure 4 Removing the recorder case blanking plate (if fitted)

4SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E

…3 I/O module board installation (SM1000 and SM2000)

6 Referring to Figure 1 on page 2, unscrew the 3 captive

screws securing the terminal cover and remove the cover (if

fitted).

7 Referring to Figure 5, fit the 20-way connector.

Note.

Refer to the User Guide (IM/SM1000 or IM/SM2000) for

connection details for all I/O module boards.

ABCD

Module positions

Affix the label to the

20-way connector

Insert the 20-way connector

into the appropriate slot

Remove the 2 x PCB terminal block guides

from the 20-way connector and discard

Note.

To remove a 20-way connector, depress the

tabs at each end using a small, flat-bladed

screwdriver and withdraw.

Note.

The 20-way connector included in

analog input module board pack

GR2000/0708 has a thermistor and

cover fitted. This connector is used

with standard analog input module

boards only, which must be fitted in

positions A or B only.

Note.

The 20-way connector included in high-

specification analog input module board pack

GR2000/0714 has a thermometer and cover

fitted, and can be identified by having 2 black,

blanking plugs in terminal screw positions 10

and 11. This connector must be used with high-

specification analog input module boards only,

which must be fitted in positions A or B only.

Figure 5 Fitting the 20-way connector

SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E 5

8 Referring to Figure 1 on page 2, refit the terminal cover

(if fitted).

9 Referring to Figure 6, refit the PCB locking bar and chassis

top cover.

CAUTION

When positioning the chassis top cover, take care not to

damage the EMC contacts.

10 Referring to Figure 1 on page 2, refit the recorder

to the case.

11 Restore the power supply to the recorder.

EMC Contacts

Position top cover as shown

Slide forward

Lower rear

Refit screws

(one each side)

Refit PCB locking bar

ensuring that the slots

in the bar locate correctly

on the boards and chassis

Figure 6 Refitting the PCB locking bar and chassis top cover

4 I/O module board installation (SM3000)

CAUTION

The recorder is vulnerable to electrostatic damage. Wear an

anti-static strap or dismantle the unit on an anti-static

workbench.

1 Isolate the recorder from the power supply.

2 Referring to Figure 7, remove the recorder from its case.

Note.

Refitting is the reverse of removal.

Withdraw the recorder from its case

Remove tamper-evident seal (if fitted)

Unscrew the jacking screw

securing the recorder to its case

Terminal cover (if fitted)

Figure 7 Removing the recorder from its case

6SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E

…4 I/O module board installation (SM3000)

3 Referring to Figure 8, remove the existing I/O module board

(if fitted) and fit the new I/O module board.

CAUTION

For the recorder to function correctly, it is important to

ensure that the I/O module boards are fitted in the

correct positions.

Remove PCB

locking bar

securing screws

(one each side)…

…and remove

PCB locking bar

When fitting a new or existing

module board, ensure that the lugs

locate correctly into the slots on the

motherboard

If replacing an existing

I/O module board, note its

position and withdraw it

from chassis (analog I/O

module boards in

positions A and F, relay

module board in position

G and transmitter PSU in

position H shown

Analog input or high-specification

analog input module board

B C D E F G

Relay, hybrid, transmitter PSU or

RS485 module board

Relay, hybrid or transmitter PSU

module board

Determine the correct position for

the new I/O module board.

Replacement boards mustbe fitted

in the same position as the original

Repeat the removal/refitting

process for additional module

boards, as required.

Reverse steps 1and 2

above and refit PCB locking

bar

Analog input, high-specification analog

input, relay or hybrid module board

Figure 8 Fitting additional or replacement I/O module boards

SM1000, SM2000 AND SM3000 | I/O MODULE BOARD INSTALLATION | INF01/49 REV. E 7

4 Referring to Figure 7 on page 5, loosen the 3 screws

securing the terminal cover and remove the cover (if fitted).

5 Referring to Figure 9, remove the recorder case blanking

plate (if fitted) and fit the 20-way connector.

Note.

Refer to the User Guide (IM/SM3000) for connection details

for all I/O module boards.

6 Referring to Figure 7 on page 5, refit the terminal cover

(if fitted) and refit the recorder to its case.

7 Restore the power supply to the recorder.

Remove self-adhesive

blanking plate from

appropriate slot

ininstrument case

Affix the

appropriate label

to the 20-way

connector

A C

…and insert20-way

connector into

appropriate slot

FED

Ensure PCB guides are fitted correctly…

Note.

To remove a 20-way connector, depress the tabs at each end using a small,

flat-bladed screwdriver and withdraw.

Note.

The 20-way connector included in analog input module

board pack GR2000/0708 has a thermistor and cover fitted.

This connector is used with standard analog input module

boards only, which must be fitted in positions A or B only.

Note.

The 20-way connector included in high-

specification analog input module board pack

GR2000/0714 has a thermometer and cover fitted,

and can be identified by having 2 black, blanking

plugs in terminal screw positions 10 and 11. This

connector must be used with high-specification

analog input module boards only, which must be

fitted in positions A or B only.

Figure 9 Fitting the 20-way connector

INF01/49 Rev. E 05.2019

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We reserve the right to make technical changes or modify the contents of this document

without prior notice. With regard to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever for potential errors or possible lack of

information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained

therein. Any reproduction, disclosure to third parties or utilization of its contents – in

whole or in parts – is forbidden without prior written consent of ABB.

—

ABB Limited

Measurement & Analytics

Howard Road

St. Neots

Cambridgeshire

PE19 8EU

Tel: +44 (0)1480 475 321

Fax: +44 (0)1480 217 948

Email: instrumen[email protected]om

ABB Inc.

Measurement & Analytics

125 E. County Line Road

Warminster

PA 18974

USA

Tel: +1 215 674 6000

Fax: +1 215 674 7183

abb.com/measurement

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