Advantech SSPB-K40-CSE Bedienungsanleitung

INSTALLATION AND OPERATING MANUAL

40 W Ku-BAND HUB-MOUNT

SOLID STATE POWER BLOCK UP-CONVERTER (SSPB)

SSPB – K40 – CSE

PM 150-23B410-370, Rev. 3

SSPB-K40-CSE

Page 1

WARRANTY

This ADVANTECH Advanced Microwave Technologies, Inc. product is warranted against

defects in material and workmanship for a period of 2 years from date of shipment. During the

warranty period, ADVANTECH Advanced Microwave Technologies, Inc. will, at its option,

either repair or replace products that will prove to be defective.

To return a product for warranty or repair service, you must first request a Return Material

Authorization (RMA) number by contacting ADVANTECH at:

Phone: (514) 420-0045 or Fax: (514) 420-0073

Website: www.AdvantechAMT.com or e-mail: [email protected]

The unit should be shipped to the following address, in original shipping container (box), with

shipping charges prepaid.

ADVANTECH Advanced Microwave Technologies, Inc.

657 Orly Avenue

Dorval, Quebec

H9P 1G1

CANADA

Please indicate the RMA number on all shipping documentation.

Units shipped without prior issued RMA, or shipped not in original packing, may be subject of

rejection and returned at sender’s own expense.

LIMITATIONS OF WARRANTY

ADVANTECH Advanced Microwave Technologies, Inc. warrants this product to be free of

materials and workmanship defects.

The foregoing warranty shall not apply to defects resulting from improper handling or abuse by

the Buyer, unauthorized modification, operation outside of the environmental specifications for

the product, or improper installation or maintenance.

ADVANTECH Advanced Microwave Technologies, Inc. shall not be liable for any direct,

indirect, special, incidental or consequential damages.

SSPB-K40-CSE

Page 2

CONTENTS

1. SAFETY ....................................................................................................................6

2. GENERAL INFORMATION .....................................................................................9

2.1 INTRODUCTION.............................................................................................................................9

2.2 DESCRIPTION.................................................................................................................................9

2.2.1 Power Supply.............................................................................................................................9

2.2.2 Up-Converter Assembly............................................................................................................10

2.2.3 HPA Assembly.........................................................................................................................10

2.3 PACKING LIST..............................................................................................................................11

2.4 SSPB SPECIFICATIONS ................................................................................................................14

2.5 ALARM/INDICATE BOARD..........................................................................................................18

3. UNPACKING AND INSTALLATION......................................................................19

3.1 INITIAL INSPECTION...................................................................................................................19

3.2 UNPACKING.................................................................................................................................19

3.3 INSTALLATION............................................................................................................................19

3.3.1 Mechanical Installation.............................................................................................................19

3.3.2 Electrical Connections ..............................................................................................................20

3.3.3 RF Connections........................................................................................................................20

3.3.4 Cooling Considerations.............................................................................................................21

4. INTERFACES .........................................................................................................22

4.1 DISCRETE INTERFACE ................................................................................................................22

4.1.1 Functional Description..............................................................................................................24

4.2 RF OUTPUT MONITOR PORT.......................................................................................................25

5. INITIAL POWER ON AND CHECKOUT ...............................................................26

5.1 PRE-POWER PROCEDURES .........................................................................................................26

6. OPERATION...........................................................................................................27

SSPB-K40-CSE

Page 3

6.1 ESSENTIAL OPERATING PROCEDURES .....................................................................................27

7. MAINTENANCE.....................................................................................................28

7.1 PREVENTIVE MAINTENANCE.....................................................................................................28

7.1.1 Mechanical Preventive Maintenance ..........................................................................................28

7.1.2 Checking the Cooling Fan.........................................................................................................28

8. APPENDIX E: SAFETY AND EMC COMPLIANCE...............................................29

SSPB-K40-CSE

Page 4

FIGURES

FIGURE 1: PRODUCT OUTLINE .......................................................................................................12

FIGURE 2: BLOCK DIAGRAM..........................................................................................................13

FIGURE 3: CONNECTORS................................................................................................................16

SSPB-K40-CSE

Page 5

TABLES

TABLE 1: ELECTRICAL SPECIFICATIONS ...........................................................................14

TABLE 2: MECHANICAL SPECIFICATIONS.........................................................................15

TABLE 3: POWER REQUIREMENTS ......................................................................................15

TABLE 4: ENVIRONMENTAL CONDITIONS ........................................................................15

TABLE 5: CONNECTORS .........................................................................................................17

TABLE 6: AC LINE (J5) – PIN ASSIGNMENTS......................................................................17

TABLE 7: DISCRETE INTERFACE (J3) – PIN ASSIGNMENTS...........................................23

SSPB-K40-CSE

Page 6

1. SAFETY

In addition to this section, included by reference are the following pertinent sections of the

International Standard IEC-215, ‘Safety requirements for radio transmitting equipment’:

Appendix D, ‘GUIDANCE ON ASSESSING THE COMPETENCE OF PERSONNEL FOR

DESIGNATION AS SKILLED’ and also Sub-clause 3.1 of the Standard.

Appendix E, ‘GUIDANCE ON SAFETY PRECAUTIONS TO BE OBSERVED BY

PERSONNEL WORKING ON RADIO TRANSMITTING EQUIPMENT’, also Sub-clauses 3.2,

3.7 and 22.1 of the Standard.

To prevent the risk of personal injury or loss related to equipment malfunction Advantech uses

the following symbols for safety related information. For your own safety, please read the

information carefully BEFORE operating the equipment.

Symbols used in this manual:

WARNING: This indicates a hazardous procedure that could result in serious injury or death, if

not performed properly.

CAUTION: This indicates a dangerous procedure that could result in light-

to-severe injury or loss related to equipment malfunction, if proper precautions

are not taken.

SSPB-K40-CSE

Page 7

----------------------------------------------- WARNING ---------------------------------------------------

When supplying power to this equipment, use the 3-pin connector provided to connect to a

grounded power outlet; also use a ground strap between the station’s ground bus and the

ground screw located on unit. If power is supplied without grounding the equipment, there is a

risk of receiving a severe or fatal electric shock.

In the context of this document any voltage that is lethal is viewed as ‘High Voltage’. Therefore,

even prime power (90 to 264 VAC) is dangerous because prime power potentials have been

known to cause death or injury.

----------------------------------------------- WARNING ---------------------------------------------------

This equipment can not be repaired by the operator. DO NOT attempt to remove the

equipment cover or to disassemble internal components. Only qualified service technicians

should service this equipment. There are high-voltage parts in this equipment presenting a risk of

severe injury to untrained personnel. In addition, there is a risk of damage to precision

components.

----------------------------------------------- WARNING --------------------------------------------------

ALWAYS TERMINATE THE OUTPUT WAVEGUIDE OF THE UNIT WITH AN RF

LOAD CAPABLE OF DISSIPATING FULL CW RF POWER. Incorporate the termination

prior to applying prime power to the unit. This procedure prevents self oscillation and irradiation

of the local environment. Even if a source is not connected to the unit you are working with,

there are situations where the unit go into a self induced mode and generate high levels of RF

energy. Destruction caused under excessive load voltage standing wave ratio (VSWR) will void

the warranty.

This equipment has no internal protection for high VSWR and will NOT go automatically

in shutdown. For VSWR greater than 3:1 an alarm will be issued on the discrete interface

to the customer, who is supposed to manually shut down the equipment. The cause of the

high reflected power condition must be investigated and removed before putting the

amplifier back into operation. Failure to proceed in this manner will seriously damage the

unit and eventually will void any consequently warranty claims.

SSPB-K40-CSE

Page 8

----------------------------------------------- WARNING ---------------------------------------------------

DO NOT LOOK INTO THE OUTPUT PORT OF THE POWERED BLOCK UP-

CONVERTER. Treat the powered SSPB with extreme care. Keep in mind that levels of

microwave radiation that do not induce immediate physical discomfort in most individuals can

be sufficiently high to induce longer term effects. Your eyes are particularly vulnerable parts of

your body.

The permissible levels of exposure are quite low in comparison to the power levels of the

equipment built by Advantech (e.g. less than 10 mW versus 4 to 700 W delivered by different

units). The permissible levels are currently being studied by a number of organizations. In the

past the U.S. Safety Code established a dosage rate of 10 mW/cm2. Currently there is

consideration being given to reducing the permissible level to 1 mW/cm2in the United States, as

has been the case for several European countries.

SSPB-K40-CSE

Page 9

2. GENERAL INFORMATION

2.1 INTRODUCTION

This manual contains information that describes installation, operation and maintenance

procedures for the 40 W Ku-Band hub-mount (outdoor) Solid State Power Block Up-Converter

model SSPB-K40-CSE. Because specialized training is required for some phases of installation

and operation, certain parts of this manual are directed only to trained personnel. Warnings

appear at the appropriate points to caution all users of potential RF and high-voltage hazards.

For a safe and versatile operation, please read the information carefully BEFORE using the

equipment.

ADVANTECH Advanced Microwave Technologies, Inc. has prepared this manual for use as a

guide for the proper installation, operation and maintenance of ADVANTECH equipment and

computer programs. The drawings, specifications and information contained herein are property

of ADVANTECH Advanced Microwave Technologies, Inc. Any unauthorized use or disclosure of

these drawings, specifications and information is prohibited; they shall not be reproduced,

copied or used in whole or in part as the basis for manufacturing or sale of the equipment or

software programs without the prior written consent of ADVANTECH Advanced Microwave

Technologies, Inc.

2.2 DESCRIPTION

The SSPB-K40-CSE is a 40 W Ku-Band hub-mount (outdoor) Solid State Power Block Up-

Converter (SSPB). The entire SSPB is self-contained and is intended for mounting near the hub of

the antenna. It incorporates DC main power supply and forced air-cooling system, see Figure 1:

Product Outline (page 12). The block diagram of the SSPB is shown in Figure 2: Block Diagram

(page 13) and various connectors are shown in Figure 3: Connectors (page 16).

2.2.1 POWER SUPPLY

There is one power supply in this unit. This power supply provides a +12 VDC high current and

– 9 VDC and + 15 VDC low current to the High Power Amplifier (HPA) as well as 48 VDC for

the cooling fan.

The power supply is configured for operation from 90 to 132 VAC or 180 to 264 VAC

(autoranging), single phase, 47-63 Hz.

The fan is configured for 48 VDC operation. This voltage may vary between 11 VDC and

64 VDC, depending on the temperature sensed at the hot spot of the amplifier and thus

allowing for a variable, temperature dependent, rotation speed of the cooling fan.

The overall power consumption, at rated RF output power, is 650 W.

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