Advantech IPC-644 Series Bedienungsanleitung

IPC-644

Micro-Box 4-slot Industrial

Chassis

User Manual

IPC-644 User Manual ii

Advantech Co., Ltd copyrights this documentation and the software

included with this product in December, 2005. All rights are reserved.

Advantech Co., Ltd. reserves the right to make improvements in the prod-

ucts described in this manual at any time without notice.

No part of this manual may be reproduced, copied, translated or transmit-

ted in any form or by any means without the prior written permission of

Advantech Co., Ltd. Information provided in this manual is intended to

be accurate and reliable. However, Advantech Co., Ltd. assumes no

responsibility for its use, or for any infringements of the rights of third

parties which may result from its use.

Acknowledgements

Intel®, Pentium® III, and Celeron® are trademarks of Intel Corporation.

IPC-644, PCA-6104P4-0B1, and PCA-6104-0C1 are trademarks of

Advantech Co., Ltd.

All other product names or trademarks are the properties of their respec-

tive owners.

On-line Technical Support

For technical support and service, please visit our support website at:

http://www.advantech.com/support

Part No. 2002064411 3rd Edition

December, 2005

iii

A Message to the Customer

Advantech customer services

Each and every Advantech product is built to the most exacting specifica-

tions to ensure reliable performance in the harsh and demanding condi-

tions typical of industrial environments. Whether your new Advantech

equipment is destined for the laboratory or the factory floor, you can be

assured that your product will provide the reliability and ease of operation

for which the name Advantech has come to be known. Your satisfaction

is our primary concern. Here is a guide to Advantech's customer services.

To ensure you get the full benefit of our services, please follow the

instructions below carefully.

Technical support

We want you to get the maximum performance from your products. So if

you run into technical difficulties, we are here to help. For the most fre-

quently asked questions, you can easily find answers in your product doc-

umentation. These answers are normally a lot more detailed than the ones

we can give over the phone.

So please consult this manual first. If you still cannot find the answer,

gather all the information or questions that apply to your problem, and

with the product close at hand, call your dealer. Our dealers are well

trained and ready to give you the support you need to get the most from

your Advantech products. In fact, most problems reported are minor and

can be easily solved over the phone.

In addition, free technical support is available from Advantech engineers

every business day. We are always ready to give advice on application

requirements or specific information on the installation and operation of

any of our products.

IPC-644 User Manual iv

Product warranty

Advantech warrants to you, the original purchaser, that each of its prod-

ucts will be free from defects in materials and workmanship for two years

from the date of purchase.

This warranty does not apply to any products which have been repaired or

altered by persons other than repair personnel authorized by Advantech,

or which have been subject to misuse, abuse, accident or improper instal-

lation. Advantech assumes no liability under the terms of this warranty as

a consequence of such events.

If an Advantech product is defective, it will be repaired or replaced at no

charge during the warranty period. For out-of-warranty repairs, you will

be billed according to the cost of replacement materials, service time and

freight. Please consult your dealer for more details.

If you think you have a defective product, follow these steps:

1. Collect all the information about the problem encountered. (For

example, type of PC, CPU speed, Advantech products used, other

hardware and software used, etc.) Note anything abnormal and list

any on-screen messages you get when the problem occurs.

2. Call your dealer and describe the problem. Please have your man-

ual, product, and any helpful information readily available.

3. If your product is diagnosed as defective, obtain an RMA (return

material authorization) number from your dealer. This allows us to

process your return more quickly.

4. Carefully pack the defective product, a fully completed Repair and

Replacement Order Card and a photocopy proof of purchase date

(such as your sales receipt) in a shippable container. A product

returned without proof of the purchase date is not eligible for war-

ranty service.

5. Write the RMA number visibly on the outside of the package and

ship it prepaid to your dealer.

Initial Inspection

Before you begin installing your motherboard, please make sure that the

following materials have been shipped:

• IPC-644 Chassis

• User Manual

• Warranty Card

• Accessory box with a package of screws (for fastening the passive

backplane and disk drives), a spare filter, an EMI shield, and a 4-pin

power wire.

If any of these items are missing or damaged, contact your distributor or

sales representative immediately. We have carefully inspected the IPC-

644 mechanically and electrically before shipment. It should be free of

marks and scratches and in perfect working order upon receipt. As you

unpack the IPC-644, check it for signs of shipping damage. (For example,

damaged box, scratches, dents, etc.) If it is damaged or it fails to meet the

specifications, notify our service department or your local sales represen-

tative immediately. Also notify the carrier. Retain the shipping carton and

packing material for inspection by the carrier. After inspection, we will

make arrangements to repair or replace the unit.

IPC-644 User Manual vi

iii Table of Contents

Contents

Chapter 1 General Information ....................................... 2

1.1 Introduction............................................................. 2

1.2 Specifications .......................................................... 2

1.3 Power Supply Specifications................................... 3

Table 1.1: Power Supply ................................................. 3

1.4 Environment Specifications .................................... 3

Table 1.2: Environment Specifications ........................... 3

1.5 Dimensions.............................................................. 4

Figure 1.1: Dimensions of IPC-644 ................................. 4

1.6 Safety Precautions................................................... 5

Chapter 2 System Setup.................................................... 8

2.1 Removing the Chassis Cover .................................. 8

Figure 2.1: Removing the chassis cover ........................... 8

2.2 Installing a Backplane............................................. 9

Figure 2.2: Installing a backplane .................................... 9

2.3 Installing Add-on Cards ........................................ 10

Figure 2.3: Inserting the add-on card ............................. 10

2.4 Installing Disk Drives ........................................... 11

2.4.1 Removing the Upper Cage from the Chassis ...... 11

Figure 2.4: Removing the upper cage ............................. 11

2.4.2 Installing a HDD or FDD .................................... 12

Figure 2.5: Installing disk drives into the housing ......... 12

2.5 Bidirectional Mounting ......................................... 13

Figure 2.6: Bidirectional mounting ................................ 13

Chapter 3 Operation ....................................................... 16

3.1 The Front and Rear Panel of IPC-644................... 16

3.1.1 Switch and Button ............................................... 16

3.1.2 LED Indicators .................................................... 16

3.2 Replacing the Cooling Fan.................................... 16

Figure 3.1: Replacing the fan ......................................... 17

3.3 Replacing the Filter............................................... 18

Figure 3.2: Replacing the filter ....................................... 18

3.4 Replacing the power supply.................................. 19

Figure 3.3: Replacing the power supply ......................... 19

IPC-644 User Manual iv

Appendix A Exploded Diagram ........................................ 22

Figure A.1:Exploded diagram ........................................ 22

Appendix B Backplane Options ........................................ 24

Appendix C Safety Instructions ........................................ 26

C.1 English................................................................... 26

C.2 German - Wichtige Sicherheishinweise................ 27

CHAPTER

General Information

IPC-644 User Manual 2

Chapter 1 General Information

1.1 Introduction

The micro-box industrial chassis IPC-644 is an ultra-compact 4-slot mini-

node chassis that is ideal for embedded applications. It's even compact

enough to fit in some mobile systems such as cars, boats, or other vehi-

cles. It's specifically designed for half-size card applications and supports

up to four PCI or four ISA cards.

IPC-644 can be placed on the desk or mounted bidirectionally with the

supplied brackets. It can be easily bottom- or left-mounted onto most sur-

faces, such as walls or workbenches. The shockproof drive bay design

protects the system against harsh industrial environments or unexpected

shock. All these outstanding features make IPC-644 the best solution for

space, price, performance and total cost of ownership.

1.2 Specifications

• Construction: Heavy-duty steel

• Disk drive capacity: One 3.5" external and one 3.5" internal drive bay

• I/O interfaces on rear panel: Three reserved openings: one for the 25-

pin parallel port, two for the 9-pin COM port

• LED Indicators on Front Panel: LEDs for Power (green) and HDD

activity (green)

• Switches and Buttons: Power switch on rear panel and System Reset

button on front panel

• Cooling fan: One 53 CFM (9 x 9 cm) cooling fan behind the front

panel

• Air Filter: One filter behind the front cover

• Gross Weight: 4.5 kg (10 lb)

• Dimensions (W x H x D): 135 x 209 x 305 mm (5.3" x 8.2" x 12")

• Chassis Color: Beige (Pantone 414U)

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