AGFA ADC Solo Leitfaden

HealthCare Maintenance

printed in Germany 01 / 2002

Order-No.: DD+DIS013.02E

*1UT44X1*

1 Piece UT44X MA1

ADC Solo

Type 5155 / 100/200

2nd Edition

ADC Solo

Digitizer

Type 5155 / 100/200

Base: VME

This documentation is separately available. Order No: DD+DIS013.02E

Maintenance DD+DIS013.02E

Section 12 ADC Solo Edition 1, Revision 10

(Type 5155 / 100/200)

Caution:

This system uses high voltage. Please consider the respective safety regulations.

These instructions describe adjustments and routines which must only be performed by qualified

technical personnel.

Note:

Electrical repairs and connections must only be performed by a qualified electrician.

Mechanical repairs and connections must only be performed by a qualified technician.

CE Declaration:

The CE Declaration (CE Conformity) becomes invalid if the product is changed without explicit

consent of the manufacturer! This applies to all parts, not only to safety elements.

We reserve the right to technical changes

DD+DIS013.02E Maintenance

Edition 1, Revision 10 ADC Solo Section 12 / I

(Type 5155 / 100/200)

Section 12

List of Contents

1 Safety.........................................................................1

2 General Information .................................................2

2.1 Maintenance Frequency.......................................................... 2

2.2 Required Time..........................................................................2

2.3 Required Tools ........................................................................3

2.4 Required Cleaning Material ....................................................3

2.5 Required Spare Parts ..............................................................3

3 Maintenance Step by Step ....................................... 4

3.1 Diagnostics ..............................................................................4

3.1.1 Questioning of the customer ..............................................................4

3.1.2 Infocounter Analysis...........................................................................4

3.1.3 How to evaluate the Infocounter.........................................................4

3.1.4 Clear Infocounter ...............................................................................5

3.1.5 Visual Check......................................................................................5

3.2 Safety Switches .......................................................................6

3.3 Inside ........................................................................................6

3.4 Cassette Unit............................................................................6

3.5 VME Rack .................................................................................7

3.6 Scan Unit.................................................................................. 8

3.7 Transport Unit.......................................................................... 8

3.8 Erasure Unit .............................................................................9

3.9 Cassettes ...............................................................................11

3.10 Image Plates...........................................................................11

4 Checking the Image Quality...................................12

4.1 Test Cycles.............................................................................12

4.2 Exposure of a Flatfield ..........................................................12

4.3 Evaluation of a Flatfield ........................................................15

5 Completion of Maintenance...................................16

Maintenance Checklist

Maintenance DD+DIS013.02E

Section 12 / II ADC Solo Edition 1, Revision 10

(Type 5155 / 100/200)

DD+DIS013.02E Maintenance

Edition 1, Revision 10 ADC Solo Section 12 / 1

(Type 5155 / 100/200)

1 Safety

•The ADC Solo has been designed for scanning medical X-ray image

plates and should only be used for these purposes.

•The ADC Solo must only be operated by qualified staff trained on the

machine.

•Make sure that the ADC Solo is constantly monitored in order to avoid

inappropriate handling, especially by children.

•Only trained service personnel must make repairs. Only authorized service

personnel must make changes to the ADC Solo.

•If there is any visible damage to the machine casing, do not start nor use

the ADC Solo.

•If you want to connect the ADC Solo with other devices, components or

assemblies and if the technical data do not permit determining whether the

combination with these devices, components or assemblies involves

hazards, you must consult the respective manufacturers to avoid danger

for operating personnel or the environment.

•Do not override or disconnect the integrated safety features.

•Switch off the ADC Solo before performing any maintenance work or

repairs. Disconnect the ADC Solo from the mains before making repairs or

performing any maintenance activities.

•As is the case for all technical devices, the ADC Solo must be operated,

cared for and serviced correctly.

•If you don't operate the ADC Solo correctly or if you don't have it serviced

correctly, Agfa-Gevaert is not liable for resulting disturbances, damages or

injuries.

•When installing the ADC Solo, care must be taken to ensure that there is

either a mains plug or an all-cable disconnecting device in the internal

installation fitted near the ADC Solo and that it is easily accessible.

•If you notice conspicuous noise or smoke, disconnect the ADC Solo

immediately.

•Check that the voltage setting of the machine matches the power supply

voltage before connecting the machine to the mains.

Maintenance DD+DIS013.02E

Section 12 / 2 ADC Solo Edition 1, Revision 10

(Type 5155 / 100/200)

2 General Information

These maintenance instructions must be considered confidential.

To ensure quality and functional reliability of the system all the points listed

below (minimum maintenance points) must be carried out.

•The maintenance points have been arranged in a chronologically suitable

order to make the work routines as efficient as possible.

The sequence of the maintenance points in the checklist (see appendix) is

identical with these maintenance instructions.

•If there is a detailed description for a certain maintenance point in the

service documentation, this will be noted in the column "details".

•During the maintenance procedure always consider the safety instructions,

see TECHNICAL DOCUMENTATION section 1 / 1.

•Please check if it is necessary to include country specific regulations as

additional maintenance points!

Only for Systems with DRA Contract:

In systems with DRA Contract the infocounters are checked and evaluated in

regular intervals by the GSC. If there is an indication of an upcoming defect,

this is noted in the DRA Report and sent to the respective NSO with

instructions for measures possibly required on the machine.

Therefore we recommend to contact your NSO about this subject before

maintenance, in order to perform these recommended measures in addition

to the "must" maintenance points.

2.1 Maintenance Frequency

The maintenance has to be carried out:

•every 15.000 cycles or

•every 6 months

2.2 Required Time

approximately 3 h

DD+DIS013.02E Maintenance

Edition 1, Revision 10 ADC Solo Section 12 / 3

(Type 5155 / 100/200)

2.3 Required Tools

Order number Description

CM+9.5155.1015.2 Cu Filter (for exposure of test images)

Commercially available Service-PC

Commercially available Flashlight

2.4 Required Cleaning Material

In addition to the standard equipment the following cleaning substances are

required:

Order number Description

CM+9.9999.0895.0 Vacuum cleaner

CM+9.9999.0896.0 Dirt bags for vacuum cleaner (10 x)

ABC-Code: EFOJH ADC Cleaner

Commercially available Dust brush

Commercially available Lint-free cloth

Commercially available Soft dust brush

2.5 Required Spare Parts

The following assortment represents a complete copy of the

Maintenance-assortment (CM+051550100733)

according to the R I M L-assortment categorization in the spare parts list:

Order number Description

CM+9.0362.6031.0 1x Filter with micro insert

CM+9.0450.6553.0 10 x Erasure lamp, 100 W

CM+9.5145.6550.0 2 x Suction cups

CM+9.5145.9100.0 2 x Roller (for cassette unit)

Maintenance DD+DIS013.02E

Section 12 / 4 ADC Solo Edition 1, Revision 10

(Type 5155 / 100/200)

3 Maintenance Step by Step

3.1 Diagnostics

3.1.1 Questioning of the customer

•Ask the customer for any problem that appeared since the last

maintenance.

3.1.2 Infocounter Analysis

•Service PC, required to analyze the infocounter

(1) Insert an empty floppy in the floppy

drive of the VME-Rack.

See Figure 1.

(2) In the service menu select

"Save on floppy"

with the key and press

(3) select "Infocounter file" and press

(4) Remove the floppy from the floppy

drive and insert it in the Service

(5) Unzip the file "5155_xxxx_icn.zip"

(xxxx stands for the serial number)

(6) Start an editor (e.g. notepad or

wordpad).

(7) Open the file

"\D_\infocounter\0\infocounter.txt"

(8) Evaluate the infocounter file.

MG3000

Infocounter

Figure 1

3.1.3 How to evaluate the Infocounter

Evaluation of infocounters.txt

What to check in the

infocounter

Comment

1.1 Device Info: Serial

number and

Installation date

Compare device serial number to section 11

“Technical Standard Modifications” and

section 13 “Field Service Bulletins” to determine

whether the device is modified or requires a

modification.

1.4 Software Info It is recommended to have the latest software

installed. Before you upgrade to a new software,

make sure that your hardware is up to date.

2.2 Throughput For throughput most important are the cycles per

day. They usually count between 50 and 200.

DD+DIS013.02E Maintenance

Edition 1, Revision 10 ADC Solo Section 12 / 5

(Type 5155 / 100/200)

3.3 Hardware

Modification History

By comparing the status of the device with the

available “Modifications”, section 10, the exact

hardware status can be determined.

3.4 Software modification

history

By checking the software modification history it

can be determined, whether a recent software

upgrade solved a problem, that occurred quite

often in the error list.

4.6 Laser power Check that laser power is constant: no more than

1mW difference in between two entries. If the

value is higher, run diagnostic software and

scan&signals and check laser diode module.

4.7 Galvanometer

Monitoring

Check the entries. If the limits of offset (30) or

amplitude (60) are exceeded, check the last

images on the workstation thoroughly for jitter.

Change galvo only if necessary.

5.3 Retries Many retries (> 1%) have to be investigated:

They usually lead to less throughput of the

device. Compare it with frequent error codes.

5.7 Error History Check the last occurred errors (in between two

maintenance), how often they appeared as well

as the CBF (cycles between failures) of these

errors. This gives an overview of the current

status of the machine.

Compare frequently occurring errors to the error

hit list, section 6.3, and take actions.

5.8 Error List Relatives

and

5.9 Error List Total

Troubleshoot these errors with the help of the

technical documentation, section 6.3,

“Troubleshooting”.

3.1.4 Clear Infocounter

(1) Clear the infocounter to refresh relative counters.

3.1.5 Visual Check

•Flashlight

(1) Check overall condition of the machine – outside and inside – for obvious

changes or damage.

Maintenance DD+DIS013.02E

Section 12 / 6 ADC Solo Edition 1, Revision 10

(Type 5155 / 100/200)

3.2 Safety Switches

(1) Check both interlock switches

Aand B, Figure 2.

The machine starts up only,

if both interlocks are pressed.

The power supply is only

interrupted, if the front door

(interlock A) is opened.

Figure 2

3.3 Inside

•Vacuum cleaner

•Lint free cloth

(1) Vacuum the inside of the digitizer and wipe it.

3.4 Cassette Unit

•Screw driver

•Dust brush

•Roller

(CM+9.5145.9100.0)

•Toothed belt

(CM+9.5145.5195.0)

Opener

mechanism

(1) Remove panel on right hand

side of the digitizer.

(2) Clean the opener mechanism

with a soft dust brush.

Figure 3

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