Albrecht CDS ALIGNMENT SET Bedienungsanleitung

USER INSTRUCTIONS

CDS®ALIGNMENT SET

CDS®Alignment Set

User Instructions

Contents

1. Introduction.................................................................................................. 4

1.1. Foreword ..................................................................................................... 4

1.2. Coustomer information ................................................................................ 4

1.3. Application .................................................................................................. 4

1.4. Declaration of conformity............................................................................. 4

1.5. Safety instructions ....................................................................................... 4

1.6. Warranty ..................................................................................................... 4

1.7. Scope of delivery .......................................................................................... 5

2. Assembly of the lamination tubes in the plaster model ................... 6

3. Aligning the hinge and runners .............................................................. 7

4. Assembly on the plaster model ............................................................... 8

5. CDS®Hinges (rigid)...................................................................................... 9

5.1. CDS®Hinge 90° plus/ CDS®Hinge 90° .......................................................... 9

5.1.1. Assembly of the centring pin on the CDS®Hinge 90° plus /

CDS®Hinge 90° ............................................................................................ 9

5.2. CDS®Hinge 360° plus / CDS®Hinge 360° ................................................... 10

5.2.1. Assembly of the centring pin on the CDS®Hinge 360° plus /

CDS®Hinge 360°......................................................................................... 10

5.3. CDS®Nano Hinge .......................................................................................11

5.3.1. Assembly of the centring pin on the CDS®Nano Hinge ..................... 11

5.4. CDS®Runner / CDS® Nano Runner .............................................................. 12

5.4.1. Assembly of the CDS®Runner /

CDS®Nano Runner in the alignment set...................................................... 12

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User Instructions

6. CDS®Adapter-Hinge / ROM Nano Hinge............................................. 13

6.1. CDS®Adapter-Hinge 90° plus ..................................................................... 13

6.1.1. Assembly of the Alignment set for the

CDS®Adapter-Hinge 90° plus...................................................................... 13

6.2. CDS®Adapter-Hinge 360° plus................................................................... 14

6.2.1. Disassembly and assembly of the lamination anchor......................... 14

6.2.2. Assembly of the Alignment set for the

CDS®Adapter-Hinge 360° plus.................................................................... 15

6.3. CDS®Adapter-Hinge 360°.......................................................................... 16

6.3.1. Disassembly and assembly of the lamination anchor......................... 16

6.3.2. Assembly of the Alignment set for the CDS®Adapter-Hinge 360°.... 17

6.4. CDS®Nano Adapter-Hinge ......................................................................... 18

6.4.1. Disassembly and assembly of the lamination anchor......................... 18

6.4.2. Assembly of the Alignment set for the

CDS®Nano Adapter-Hinge .......................................................................... 19

6.5. ROM Nano Adapter-Hinge.......................................................................... 20

6.5.1. Assembly of the Alignment set for the

ROM Nano Adapter-Hinge........................................................................... 20

6.6. CDS®Adapter-Runner / CDS®Nano Adapter-Runner ................................... 21

6.6.1. Assembly of the CDS®Adapter-Runner /

CDS®Nano Adapter-Runner of the Alignment Set....................................... 21

7. Technical data CDS®Alignment Set....................................................... 22

8. Transfer of the hinges .............................................................................. 22

9. Disposal ....................................................................................................... 22

CDS®Alignment Set

User Instructions

1. Introduction

1.1. Foreword

Dynamic spring-loaded orthoses can be used

to treat hinge contractures caused by both

neurological and orthopaedic conditions.

The shortening of the tissue surrounding the

hinge decreases the range of motion affecting

the patient’s everyday life. Therefore, our

CDS®-concept aims to increase the range of

motion without pain by applying a constant,

appropriate low load prolonged stretch (LLPS).

1.2. Coustomer information

For your own safety please read through these

User Instructions carefully and accurately

before using the hinge. The instructions, notes

and procedures must be read and understood

thoroughly in order to benefit from the correct

operation and use of the device. If anything

in the User Instructions is not clear, or any

instructions, operating procedures or safety

information is not fully understandable, please

contact the appropriate specialist retailer or

albrechtGmbH directly, before you use the

hinge. This particularly applies to the safety

instructions.

1.3. Application

The CDS®Alignment Set is to be used

exclusively for the processing of CDS®Hinges.

1.4. Declaration of conformity

The albrechtGmbH company as manufacturer

with sole responsibility declares the conformity

of the CDS®Alignment Set with European

Council Directive 93/42/EEC for medical

devices.

1.5. Safety instructions

The optimal effect of the CDS®Alignment Set

is only achieved when used correctly.

The standard safety instructions for

orthopaedic workshops apply, particular the

protection of the eyes, the hearing and the

airways.

Ensure the respective insulation in

particular of the screws and axes. For this

purpose, the respective components may

be protected with silicone spray and/or

silicone compound.

1.6. Warranty

In addition to the legal warranty, we provide

a 6-month durability guarantee for the

orthosis. If properly used, this guarantees

that the orthosis will function without fault.

This excludes the padding and straps, which

are usually liable to a certain amount of

wear and tear. This kind of wear and tear

does not represent a product defect. This

manufacturer’s warranty is subject to the

condition that the orthosis is used as a medical

rehabilitation device and for no other purpose

than that described in the instructions for

use. Changes to the orthosis or the removal /

damage to the quality management seal will

invalidate the warranty.

www.albrechtgmbh.com 5

User Instructions

1.7. Scope of delivery

Please check the CDS®Alignment Set for

completeness upon its receipt.

• 4x lamination plate short (k): 88,5mm

Width: 16mm, 20mm, 24mm / 3mm

• 2x lamination plate long: 104,5mm

Width: 16mm, 20mm, 24mm / 3mm

• 4x lamination plate short (k): 67mm

CDS®Nano: 16mm / 2mm

• 4x lamination plate long: 72mm

CDS®Nano: 16mm / 2mm

• 4x spacer 20mm / 1mm

• 4x spacer 36mm / 1mm

• 4x spacer 28mm / 2mm

• 4x spacer 28mm / 3mm

4x centring pin

• 4x double threaded pin

• 4x centring ring CDS®Nano 2mm

• 4x centring ring

• 2x lamination tube

•

• 2x threaded rod with 4 nuts

• 4x retaining washer

• 4x retaining washer CDS®Nano

• 8 x screw M5

• Drills: HSS/E 3,2mm, HSS/E 4,2mm

• Tools: 2,5mm Inbus, 3mm Inbus, face spanner

Optional:

Set of spare parts CDS®Alignment Set

(2x lamination tube, 2x threaded rod),

Art.No.: 860-180-S

Drill HSS/E 3,2mm, Art.No.: 280-076-S

Drill HSS/E 4,2mm, Art.No.: 280-077-S

CDS®Alignment Set

User Instructions

2. Assembly of the lamination tubes in the plaster

model

Position the lamination tube in the plaster negative on the desired hinge axes.

If needed, the lamination tube (set of spare parts for alignment set 860-180-S)

can be re-ordered.

www.albrechtgmbh.com 7

User Instructions

3. Aligning the hinge and runners

To achieve perfect parallelism between the hinges and runners, these must be

inserted into the lamination tube in the plaster positive for alignment with the

mounted centring pin (on the hinge or alignment set). To align the hinge rods

when using adapter hinges, these must be screwed with the spacers of the

alignment set using the screwing strap.

During contouring, ensure that you do not bend the areas of hinges, covers,

place holders or within the screwing of the lamination anchor and that there is

sufficient space at the pivot point of the runner as otherwise the hinges may be

damaged or broken.

When working with steel hinges:

Our stainless steel hinge rods are made of high-quality, stable material. For

drilling bores we recommend:

• the use of a bench and upright drilling machine

• a metal drill bit as sharp as possible (HSS/E)

• a speed of about 400-600 rpm

Drilling in (chip-breaking) intervals increases the service life of the drill.

CDS®Alignment Set

User Instructions

4. Assembly on the plaster model

For a firm placement on the plaster positive, the centring pins must be fixed with

the threaded rod.

Please note that the threaded rod may be screwed at most 1cm deep

into the centring pin.

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User Instructions

5. CDS®Hinges (rigid)

5.1. CDS®Hinge 90° plus/ CDS®Hinge 90°

5.1.1. Assembly of the centring pin on the CDS®Hinge 90° plus /

CDS®Hinge 90°

Remove the central screw using the supplied tool (face spanner).

Do not move the hinge without the screws in place.

Replace the central screw with the centring pin immediately after removing the

central screw. To finish the assembly, immediately replace the centring pin with

the central screw.

CDS®Alignment Set

User Instructions

5.2. CDS®Hinge 360° plus / CDS®Hinge 360°

5.2.1. Assembly of the centring pin on the CDS®Hinge 360° plus /

CDS®Hinge 360°

Remove the central screw using the supplied tool (face spanner).

Do not move the hinge without the screws in place.

Insert the centring ring into the lamination anchor. Immediately screw the

centring pin onto the hinge. To finish the assembly, immediately replace the

centring pin with the central screw.

When disassembling and assembling the lamination anchor

If you want to completely remove the lamination anchor from the hinge, secure

the hinge with the central screw. Do not move the hinge without the

screws in place. When you put the lamination anchor back in place, the hinge

must immediately be secured again with the central screw or the centring pin.

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