Allen-Bradley PowerFlex 70 Bedienungsanleitung

Publication 20A-IN010B-EN-P

The PowerFlex 70 drive contains protective MOVs and Common Mode

Capacitors referenced to ground (see below). To guard against unstable

operation and/or damage, the drive must be properly configured as shown in

Table A on page 2.

Important: All PowerFlex 70 drives are shipped with the DC bus common

mode capacitors referenced to ground.

The information in this document supersedes the MOV and Common Mode

Capacitor material in the following:

For additional general information, refer to:

Before proceeding, ensure that all power to the drive has been removed.

Title Publication

PowerFlex 70 User Manual 20A-UM001M

PowerFlex 70 Installation Instructions 20A-IN009B

Title Publication Available Online at …

PowerFlex 70 User Manual 20A-UM001 www.rockwellautomation.com/

literature

Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001

Guarding Against Electrostatic Damage 8000-4.5.2

!ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against

Electrostatic Damage” or any other applicable ESD protection guide.

R/L1

S/L2

T/L3

DC+

DC–

MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground

Jumper-Wire

PowerFlex 70 Power Jumpers

Installation Instructions

Publication 20A-IN010B-EN-P

2PowerFlex 70 Power Jumpers

Table A Recommended Power Jumper Configurations

To connect or disconnect these devices, refer to pages 4and 5.

Important: Common mode capacitors are used to conform with the EMC

directives. Removing these devices may withdraw the associated

directive.

!ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should perform

maintenance/repair of the system. Failure to comply may result in

personal injury and/or equipment damage.

!ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the following

points (refer to the User Manual for locations):

•+DC terminal of the Power Terminal Block and the -DC test point

(Frames A…D) or the -DC terminal of the Power Terminal Block

(Frame E)

•+DC terminal of the Power Terminal Block and the chassis

•-DC test point (Frames A…D) or the -DC terminal of the Power

Terminal Block (Frame E) and the chassis

The voltage must be zero for all three measurements.

!ATTENTION: The following information is merely a guide for

proper installation. Rockwell Automation cannot assume

responsibility for the compliance or the noncompliance to any code,

national, local or otherwise for the proper installation of this drive or

associated equipment. A hazard of personal injury and/or equipment

damage exists if codes are ignored during installation.

Power Source Type (1)

(1) It is highly recommended to accurately determine the power source type and then configure appropriately.

MOV/Input

Filter Caps (2)

(2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and

controlled voltages.

DC Bus

Common Mode

Caps

Benefits Of Correct

Configuration on Power Source

Type

Solid Ground

•AC fed, solidly grounded

•DC fed from passive rectifier

which has an AC source and

solid ground

Connected Connected •UL compliance,

•Reduced electrical noise,

•Most stable operation,

•EMC compliance,

•Reduced voltage stress on

components and motor

bearings

Non-Solid Ground

•AC fed ungrounded

•Impedance grounded

•High resistive ground

•B phase ground

•Regenerative unit such as

common DC bus supply & brake

•DC fed from an active converter

Disconnected Disconnected •Helps avoid severe equipment

damage when ground fault

occurs

PowerFlex 70 Power Jumpers 3

Publication 20A-IN010B-EN-P

In addition, on an ungrounded distribution system where the line-to-ground

voltages on any phase could exceed 125% of the nominal line-to-line voltage, an

isolation transformer should be installed. See Wiring and Grounding Guidelines

for PWM AC Drives, publication DRIVES-IN001 for more information on

impedance grounded and ungrounded systems.

Jumper Installation, Removal and Storage

PowerFlex 70 drives utilize plug-in style jumpers. Most drives will have a

jumper storage area inside the front cover. Extra jumpers or jumpers that have

been removed should be stored in this location for use at a later time.

In some cases a protective cover may be present over the jumper pins that

extend from the board. If present, simply remove the protective cover, install (or

remove) jumper and replace cover.

Drive Identification

Refer to the drive nameplate and locate the “Voltage Code,” “Frame” and

“Internal EMC Option” (Frame B drives). Use this information to locate the

proper procedure in the following tables.

Cat No. 20A D xxx x x xxxxxxx

Mfg. in U.S.A. (FAC1J)

UL TYPE 1/IP20 and 50C (122F) Ambient Limit

Mfd. in 2008 on Jan 19 Serial No. xxxxxxx

Series: A

Frame: A

Original Firmware No. x.xxx

LISTED INDUCTRIAL

CONTROL EQUIPMRNT

966X

Normal Duty Power

Heavy Duty Power

AC Voltage Range

Amps

Input: 3 Phase, 47-63Hz

Output: 3 Phase, 0-400 Hz

AC Voltage Range

Base Frequency (default)

Continuous Amps

3 Sec / 60 Sec Ovld Amps

xxx kW

342-440

xxx

0-400

50 Hz

xxx

xxx HP

432-528

xxx

400V Class

See Manual for additional ratings

480V Class

0-460

60 Hz

xxx / xx

N223

Serial Number

catalog number/series

TUV

Rheinland

Product Safety

Production inspected

EN 50178

Voltage Code Internal EMC Option

Frame

Publication 20A-IN010B-EN-P

4PowerFlex 70 Power Jumpers

Jumper Settings and Locations

Frame

Voltage

Code

Factory Default Jumper Settings

Power Source Type

MOV/Input Filter

Caps

DC Bus Common

Mode Caps

JP2/JP3

Installed

Not Applicable Solid Ground

Insert jumper at the “JP2/JP3” location.

Non-Solid Ground

Remove the jumper at “JP2/JP3.”

JP2/JP3

Installed

JP5/JP6

Installed

Important: The Internal EMC Filter (input filter)

is a factory installed option on Frame B drives. If

the option is installed, the drive cannot be used

on a non-solid ground power source.

To verify: an extra “R, S, T” terminal block will be

present if the option is installed (as shown).

Additionally, the 13th character of the nameplate

catalog number will be an “A” (see page 3).

Solid Ground

Jumpers should be installed at both locations

(JP2/JP3 and JP5/JP6).

Non-Solid Ground

Remove the jumpers at “JP2/JP3” and “JP5/

JP6.” In addition, verify that the Input Filter

option is not installed.

JP2/JP3

Installed

JP3A/JP3B

Installed

Solid Ground

Jumpers should be installed at both locations

(JP2/JP3 and JP3A/JP3B).

Non-Solid Ground

Remove the jumpers at “JP2/JP3” and “JP3A/

JP3B.”

JP3 JP2

MOV

JP3

JP2

JP5

JP6

MOV

CM Cap

RL2

SL3

TBR1

+DC

RL2

SL3

Input Filter

Option

JP6 JP5

JP3

JP2

MOV

CM Cap

RL2

SL3

TBR1

+DC

RL2

SL3

Input Filter

Option

JP3 JP2

JP3A

JP3B

MOV / Filter Cap

CM Cap

PowerFlex 70 Power Jumpers 5

Publication 20A-IN010B-EN-P

JP2/JP3

Installed

JP3A/JP3B

Installed

Solid Ground

Jumpers should be installed at both locations

(JP2/JP3 and JP3A/JP3B).

Non-Solid Ground

Remove the jumpers at “JP2/JP3” and “JP3A/

JP3B.”

JP1/JP2

Installed

JP3/JP4

Installed

Solid Ground

Jumpers should be installed at both locations

(JP1/JP2 and JP3/JP4).

Non-Solid Ground

Remove the jumpers at “JP1/JP2” and “JP3/

JP4.”

Frame

Voltage

Code

Factory Default Jumper Settings

Power Source Type

MOV/Input Filter

Caps

DC Bus Common

Mode Caps

JP3

JP2

JP3A

JP3B

MOV / Filter Cap

CM Cap

SHLD

JP1 JP2

JP4

JP3

MOV /

Filter Cap

CM Cap

www.rockwellautomation.com

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee,WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation,Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific:Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846

Power, Control and Information Solutions Headquarters

Publication 20A-IN010B-EN-P – March 2010 PN-73465

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives

*PN-73465*

PN-73465

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